L200 L4-2.2L VIN F (2002)
1. Wash the entire area with warm water and mild detergent.
2. Thoroughly rinse the repair area with clean, fresh, warm water and dry off.
NOTE: It is important to wipe the cleaner dry with a clean dry cloth BEFORE it evaporates.
3. Wash the repair area with PPG D837 Acrylic Clean(TM) (or equivalent) to remove all surface contaminants that were not removed by the soap
and water
4. Sand out the defect with 220 grade sandpaper.
5. Feather the leading edge of the repair area with 320 grade or finer sandpaper. In this step a sand scratch should be established to extend a few
inches beyond the repair. Compound the undamaged portion of the panel.
6. Wash new part thoroughly with soap and water.
7. Wash the entire panel with D837 Acrylic Clean(TM) (or equivalent).
8. Apply one to two coats of D860 or D859 Deltron(R) Waterborne Primer (or equivalent), and allow to dry properly.
9. Block sand with 400 grade or finer sandpaper.
10. Wash the entire panel with D837 Acrylic Clean(TM) (or equivalent).
11. Complete the repair using the BC paint system (or equivalent) spot repair as refinish procedure.
Basecoat/Clearcoat Spot Repair
BASECOAT/CLEARCOAT SPOT REPAIR
(1) Primer Area
1. Wash the entire panel and surrounding areas with water and a mild detergent soap, rinse thoroughly and wipe dry.
2. Clean the entire panel with PPG D837 Acryli-Clean (or equivalent).
3. Prepare all damaged and bare metal areas.
4. Sand the repair area. Wet sand with 400 grade (or finer) sandpaper or dry sand with 320 grade (or finer) sandpaper.
5. Thoroughly sand the entire panel area with 1200 grade (or finer) sandpaper.
6. Clean the entire panel with PPG D846 Multi-Prep Cleaner (or equivalent), to remove the sanding residue.
7. Use an air blow gun to remove all dirt from the cracks and surfaces of the panel.
8. Tack entire panel with a clean tack rag.
9. Mix base coat color. Refer to product label instructions.
10. Apply the first coat of basecoat color over the repaired area only. Use 207 - 275 kPa (30 - 40 psi) of air pressure at the gun. Allow five to 10
minutes flash time between each coat of basecoat color.
