SW L4-1.9L DOHC VIN 7 (1993)
Headliner: Customer Interest
Interior - Front of Headliner Wet Parked Facing Downhill
NO.: 92-T-39A
DATE: November, 1993
GROUP: Body
CORP. NO.: 281503R
SUBJECT:
Front of Headliner Wet When Vehicle Has Been Parked Facing Down on an Incline (Add Two Drains to Front of Sunroof Module)
MODELS AFFECTED:
All 1991 - 1993 Saturn Sedans equipped with factory installed sunroofs.
CONDITION:
If the vehicle is parked on an incline of approximately 11 degrees or greater, with front of vehicle at a downward angle, water may collect in the front of
the sunroof module. This water may flow over the module and onto the headliner before draining out of forward drain hoses.
CAUSE:
Sunroof module drain hoses are located 4 inches from the front corners of the module.
CORRECTIVE ACTION:
Add two drain hoses at the front corners of sunroof module.
Materials required for this procedure.
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PPG DP90/DP401 Primer, or equivalent.
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3M 8101 Structural Adhesive, or equivalent.
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Two 5/16 x 1/4" plastic "T".
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10' of 1/4" rubber hose.
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2" of 1/4" steel tubing.
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Four 5/16" hose clamps.
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Four 1/4" hose clamps.
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Two push nuts P/N 14093869
PROCEDURE:
1.
Cycle sunroof to full-open position.
2.
Open driver's and passenger's doors.
3.
Protect the paint around the sunroof opening with a protective covering.
4.
Remove headlining trim finish panel assembly. Refer to procedures under "Headlining" (Sedan) in the "Vehicle Interior Systems" section of the
"Body/Collision Repair Service Manual."
5.
Remove right and left body H/Pillar trim garnish moldings (known as the front lower garnish moldings). Refer to "Front Lower Garnish/Sill
Molding" (Sedan), located in the "Vehicle Interior Systems" section of the "Body/Collision Repair Service Manual." Be careful not to break clips.
