SW L4-1.9L DOHC VIN 7 (1993)
Converter And Sleeve Replacement.
NOTE: The sleeve furnished with each converter is required when both a service converter and service pipe are installed. The sleeve should be
retained with the vehicle for possible future use.
Sleeve Dimensions:
Inside Diameter: 54.77 mm (2 5/32 inches)
Length: 46 mm (1-13/16 inches)
6.
Make sure the converter gasket is properly located. Install the four front exhaust pipe-to-converter fasteners.
^ Torque: 45 Nm (33 ft lbs)
NOTE: A converter fastener kit SATURN P/N 21010753 (or equivalent) is used in place of the self tapping screws when the convertor flange
threads are damaged or stripped. The repair kit is designed to provide gasket clamp load and prevent exhaust leaks.
NOTE: A damaged isolator threaded stud hole can be repaired be drilling out the hole and installing the O.E. stud and a nut P/N 21006315. Use a
5/16 in. drill to remove the damaged threads and a 1/2 in. drill to remove only the extrusion at rear side of convertor flange. Do not drill through
the flange with the 1/2 in. drill.
7.
Install the two converter isolator fasteners.
^ Torque: 45 Nm (33 ft lbs)
8.
Check system for alignment.
Converter Connection.
9.
Position the slip joint clamp 19 mm (3/4 in.) from the pipe's cut off end. Tighten the slip joint clamp, positioned to prevent shield contact.
^ Torque: 60 Nm (44 ft lbs)
NOTE: Always use the correct size clamp to prevent exhaust leaks.
10.
Check the entire system for leaks.
