SW L4-1.9L DOHC VIN 7 (1993)
b.
If rubber insulator on battery positive cable terminal is not contacting the starter motor solenoid metal housing, use feeler gages stacked to 2
mm (0.080 in.) and measure the clearance between the starter motor solenoid metal housing and the largest diameter of the rubber insulator
on the battery positive cable terminal. (Refer to illustration.)
^
If clearance is less than 2 mm (0.080 in.) proceed to "II. ADJUSTING BATTERY POSITIVE CABLE TERMINAL AT STARTER MOTOR"
procedure in this bulletin.
^
If the clearance is over 2 mm (0.080 in.) proceed to next step of this procedure.
7.
Install starter motor splash shield and retainer (PN14039420).
8.
Lower vehicle on hoist.
9.
Connect battery negative cable.
Torque: 17 N-m (151 in.lbs)
10.
Affix the campaign completion label as outlined "CAMPAIGN COMPLETION LABEL."
II.
ADJUSTING BATTERY POSITIVE CABLE TERMINAL AT STARTER MOTOR
1.
Prying upwards using a wide bladed screwdriver, with the blade inserted between the largest diameter of the battery positive cable terminal's
rubber insulator and starter motor solenoid metal housing (refer to illustration), obtain between 2 to 6 mm (0.080 to 0.240 in.) of clearance
between battery positive cable terminal rubber insulator and metal housing of starter motor solenoid.
2.
After battery positive cable terminal is adjusted, using the feeler gauge, verify that the clearance is not less than 2 mm (0.080 in.). If out of
specification, repeat the "II. ADJUSTING BATTERY POSITIVE TERMINAL AT STARTER MOTOR" procedure.
Note:
If clearance is greater than 6 mm (0.240 in.), cable interference to splash shield may result.
3.
Install starter motor splash shield and retainer (PN14039420).
4.
Lower vehicle on hoist.
5.
Connect battery negative cable.
