SW2 L4-1.9L DOHC VIN 7 (1997)
4.
Disconnect horn connector (1)
5.
Remove horn bracket to space frame attaching bolt (3) and remove horn (2).
6.
Visually inspect horn (2) for signs of cracks in horn connector body or in horn connector body sealant.
^
If horn connector body or horn connector body sealant show signs of cracking, or the connector terminals in horn show signs of corrosion, go
to step 7.
^
If horn connector body or horn connector body sealant do not show signs of cracking, or the connector terminals in horn do not show signs of
corrosion, re-install original horn and refer to "Horn" section of 1997 Revised Electrical Service Manual for further diagnosis.
7.
Inspect vehicle harness side horn connector (1).
^
If the connector and harness show signs of corrosion, replace connector according to "Connector Replacement" in this bulletin and go to step
8.
^
If the connector and harness do not show signs of corrosion, go to step 8.
8.
Position new replacement horn to space frame and install attaching bolt.
Torque: 10 N.m (89 in-lbs)
9.
Reconnect vehicle horn connector.
10.
Reconnect headlamp connectors and turn signal sockets to headlamp housing.
11.
Install left front headlamp to vehicle.
^
On Coupe, position headlamp to vehicle and install two upper headlamp attachment bolts and install headlamp.
Torque: 7 N.m (61 in-lbs)
^
On Sedan/Wagon, position headlamp to vehicle and install upper and lower headlamp attachment bolts and install headlamp.
Torque: 6 N.m (53 in-lbs)
Connector Replacement
IMPORTANT:
Terminal B (circuit 28AA) and terminal C (circuit 150 HH) are both black in color. Prior to cutting original connector off, label wires indicating
proper cavity location to ensure correct reassembly.
1.
Disconnect Negative Battery Cable from battery.
2.
Cut wires back about 51-76 mm (2-3 in.) from connector to remove any corrosion.
