SW2 L4-1.9L DOHC VIN 7 (1997)
Weather Pack Connectors: Cut Lead Installation
Weather Pack Connectors: Wire Size Gage
3. Determine proper sleeve for gage wire from the above chart.
4. Position stripped ends in sleeve until wires hit the stop in the center of the splice.
5. Hand crimp using the approved crimping tool. Gently tug on wires to make sure they are secure before applying heat.
CAUTION: Do not use match or open flame to apply heat to seal.
6. Apply heat using Ultratorch or some other device, heating to 175 °C (347 °F) until glue flows around edges of sleeve.
7. Check for continuity.
Weather Pack Connectors: Cut Lead Installation
8. Insert the terminal into the connector. Check to make sure the terminal lock tab is engaged by gently tugging on the wire.
9. Replace any terminal position assurance (TPA) devices.
IMPORTANT: The salmon splice can be used on the 0.35 (22 gage) wire if the following additional steps are taken:
10. Remove 19 mm (3/4 in.) of insulation.
