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Assembly > < Clutch pump: dismounting and assembling

Leon Mk2

Dismounting
Dismounting
–  Dismount the engine cover.
  Note!
In order to carry out these jobs, it is necessary to remove the ground strip from the battery. For this purpose, you must check whether the vehicle has a coded radio on board, consulting, where appropriate, the anti-theft code.
–  With the ignition disconnected, remove the ground strip from the battery.
   
–  Take out the connector from the sensor for the coolant liquid level -arrow 1-.
–  Take out the side cover for the cooling water tank by pulling it upwards.
–  Disconnect the cooling water tank -arrow 2- and move it to one side without forcing any flexible tube.
  Note!
t  Do not open the cooling system.
t  When handling the brake liquid tubes, take care not to allow any liquid to spill onto the bodywork.
–  Dismount the covers from the lower part on the driver's side → Bodywork, assembly works; Rep. Gr.68.
–  Unblock the clutch pedal, of the rod for working of the pump as described below:
  E30-0047
–  Place the tool -T20059A- on the flanges of the housing -arrow-, using the tips -T20059A/1- with a Ø of 5.6 with the cross-shaped reeding, in such a way that the longest tip will remain on the right side of the pedal.
–  Compress the flanges of the housing with the tool -T20059A-, and move the clutch pedal towards the dashboard at the same time.
  E30-0058
–  Extract the flexible tube for reflux -A- which leads to the brake liquid tank and block it up.
–  Extract the clip -B- that attaches the piping/flexible tube to the clutch pump, by levering it out with a screwdriver.
–  Take out the piping/flexible tube unit -C- from the clutch pump and block it up.
  A30-0010
–  Turn the stop -A- for the clutch pedal in the direction of the arrow 1 and remove it from its housing.
–  Turn the housing -B- for the neutral overrun spring in the direction of the -arrow 2- and remove it from its housing.
–  Remove the nuts that attach the clutch pump: Always replace.
–  Then turn the pump in the direction of the arrow 3 in order to remove it from the support block, by passing the rod through the left of the clutch pedal.
  N30-0267

Assembly > < Clutch pump: dismounting and assembling