Leon Mk2
| Clutch: assembly overview |
Note| t | Always replace any clutch plates and pressure plates with damaged or loose rivets |
| t | If they need to be replaced, select the clutch plates and pressure plates according to the → Parts Catalogue |
| 1 - | Flywheel |
| q | Check that the centring pins are correctly seated |
| q | The contact surface with the clutch plate must be free of oil and grease with no grooves or seams |
| q | Removing and fitting the engine flywheel → Rep. Gr.13 |
| 2 - | Clutch plate |
| q | Bore → Chapter |
| q | Lightly lubricate the splines |
| q | Installation position: spring cage faces the pressure plate |
| q | Centering → Chapter |
Note| Clean the grooves on the input shaft and the clutch plate. For used clutch plates, clean of any corrosion. Apply a fine layer of grease → Spare Parts Catalogue to the grooves of the input shaft. Then move the clutch plate on the input shaft from side to side, until the hub moves smoothly on the shaft. Eliminate excess grease |
| 3 - | Clutch press |
| q | removing and fitting → Chapter |
| q | Check the ends of the diaphragm → Fig. |
| q | Check flexible connection and riveted unions → Fig. |
Note| The clutch presses are greased and protected from corrosion. Only the contact surface can be cleaned; otherwise working life of the clutch will be reduced. |
| 4 - | Bolt |
| q | 20 Nm |
| q | Loosen and tighten diagonally several times |
| q | Allocation: → Parts catalogue |
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