Leon Mk2
Differential: assembly overview |
Note
t | Heat the inner ring of the roller bearing to 100 ºC before fitting. |
t | Replace both conical roller bearings together. |
t | Adjust the differential whenever the roller bearings, differential casing, gearbox casing or clutch housing are replaced → Chapter. |
1 - | 25 Nm conical bolt |
q | Screw in with threaded element → Item |
2 - | Right hand side flanged shaft |
q | Do not mix up with the left hand side shaft |
3 - | Flanged shaft compression spring |
q | Installed behind the flanged shaft |
4 - | Attack washer |
q | Installation position: the collar faces the spring |
5 - | Conical ring |
q | Installation position: conical side facing the differential casing |
6 - | Circlip |
q | Keep the following in position: conical ring, shim and pressure spring for flanged shaft when it is dismantled |
7 - | Planet gear |
q | Installing → Fig.. |
8 - | Threaded component |
q | Installing → Fig.. |
9 - | Planet gear shaft |
q | To remove, cut the tension sleeve → Item |
q | Installing → Fig.. |
10 - | Planetary gears |
q | Installing → Fig.. |
11 - | Set of thrust washers |
q | Fit with gear oil. |
q | Complete modified thrust washer assembly → Fig. |
q | Allocation → Parts catalogue |
12 - | Left hand side flanged shaft |
q | With dust guard plate |
q | Do not mix up with the right hand side shaft |
13 - | Left flanged shaft seal: |
q | The right hand side and left hand side have different diameters |
q | Replacement with gearbox installed → Chapter |
14 - | S1 shim |
q | For differential |
q | immer 1 mm in dick |
15 - | Outer track, roller bearing |
q | Remove → Fig. |
q | Insertion → Fig. |
16 - | Inner ring of conical roller bearing socket |
q | Releasing → Fig. |
q | Insertion → Fig. |
17 - | Differential casing |
q | With the wheel drive shaft riveted gear |
q | Matched to the secondary shaft; these must be replaced together |
q | Complete modified thrust washer assembly → Fig. |
q | Allocation → Parts catalogue |
18 - | Elastic pin |
q | To secure the satellite shaft |
q | Extract the securing sleeve |
19 - | Inner ring of conical roller bearing socket |
q | Releasing → Fig. |
q | Insertion → Fig. |
20 - | Outer track, roller bearing |
q | Releasing → Fig. |
q | Insertion → Fig. |
21 - | S2 shim |
q | For differential |
q | Determine thickness → Chapter |
22 - | Left flanged shaft seal: |
q | The right hand side and left hand side have different diameters |
q | Replacement with gearbox installed → Chapter |
23 - | Gearbox |
24 - | clutch housing |