Leon Mk2
Differential: dismantling and assembling |
Special tools and workshop equipment required |
t | Electric blower -SAT 1416- |
t | Digital thermometer -SAT 4002- |
t | Kit -T20022- |
t | Kit -T20140- |
t | Kit -U-40100- |
t | Kit -U-40200A- |
Note!
t | Heat the inner roller bearing track to 100 °C before fitting. |
t | The two roller bearings should be replaced together. |
t | Adjust the differential whenever the roller bearings are replaced → Chapter. |
1 - | Gearbox casing |
2 - | Shim S1 |
q | For differential |
q | Always 1 mm thick |
3 - | Outer track, roller bearing |
q | Remove → Fig. |
q | Fitting → Fig. |
4 - | Roller bearings |
q | Remove → Fig. |
q | Fitting → Fig. |
5 - | Differential crown |
q | Removing and installing → Chapter |
q | Install: refer to section Code letters, group numbers, ratios, filling quantities → Chapter |
6 - | Set of thrust washers |
q | Fit with gear oil |
7 - | Planet gear |
q | Fitting → Fig. |
8 - | Threaded component |
q | To secure flanged shaft oil seals |
9 - | Satellite |
q | Fitting → Fig. |
10 - | Satellite shaft |
q | Remove with a drift |
11 - | Speedometer gear |
q | Remove levering with a screwdriver |
12 - | Roller bearings |
q | Remove → Fig. |
q | Fitting → Fig. |
13 - | Outer track, roller bearing |
q | Remove → Fig. |
q | Fitting → Fig. |
14 - | Shim S2 |
q | For differential |
q | Determine thickness → Chapter |
15 - | Clutch housing |
16 - | Bracket |
q | Secure the satellite shaft in the gearbox with the rivetted crown wheel |
q | It is secured with the rivets of the diffferential crown wheel → Item |
17 - | Split pin |
q | Fit to the centre of the shaft |
18 - | Differential casing |
q | If replaced, refer to Adjustment chart → Chapter |
19 - | Rivet |
q | Only for production |
q | Drill → Chapter |
q | Fit the crown wheel with bolts → Chapter |
20 - | 20 Nm |
21 - | Differential crown wheel, rivetted or bolted |
q | Riveted in the factory |
q | Bolt assembly → Chapter |
Note!
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Note!
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Note!
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