seat Workshop Repair Guides

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Clutch housing: removing and fitting > < Gearbox: Assembly overview
Removing and installing gearbox housing cover and 5th / 6th gear
   
Removing and installing gearbox housing cover and 5th / 6th gear
1 - Gearbox
q   Repairing → Chapter
2 - 5th gear pinion
q   Installation position → Fig.
3 - Thrust piece
4 - Gear wheel for 6th gear
q   Installation position → Fig.
5 - Inner race of the cylindrical roller bearing
q   From the secondary shaft.
q   Mark before removal
q   Do not confuse with the inner ring of the input shaft roller bearing socket
q   These may be replaced individually
6 - Bolt.
q   M8: 30 Nm and turn 90° further
q   M10: 75 Nm and turn 45° further
q   For output shaft
q   Self-locking
q   Always replace.
7 - Gearbox housing cover
q   With roller bearing socket for the input and secondary shaft
q   Repairing → Chapter
  Note
If the gearbox cover is fitted while the gearbox is mounted, check the oil level and top up if necessary.
8 - Bolt, 5 Nm and tighten 90 º more
q   Always replace.
9 - Bolt.
q   M8: 30 Nm and turn 90° further
q   M10: 75 Nm and turn 45° further
q   For input shaft
q   Self-locking
q   Always replace.
10 - Inner race of the cylindrical roller bearing
q   For input shaft
q   Mark before removal
q   Do not confuse with the inner ring of the layshaft roller bearing socket
q   These may be replaced individually
11 - Thrust washer
12 - Inner race for cylindrical roller bearing with thrust washer
q   For input shaft
q   Installed in some gearboxes
q   Allocate according to → Electronic parts catalogue „ETKA“
13 - Mobile pinion of 6th gear
14 - 6th gear synchro-ring
15 - Needle bearing
q   For 6th gear
q   Replace along with → Item
16 - Needle bearing
q   Two piece
q   For 6th gear
q   Installed in some gearboxes
q   Allocate according to → Electronic parts catalogue „ETKA“
q   Replace together with sleeve.
17 - Thrust piece
q   For 6th gear needle bearing.
q   Replace along with → Item
18 - Locking collar with synchronising hub for 5th and 6th gear
q   Dismantling and assembling → Chapter.
19 - Selector fork for 5th / 6th gears
20 - Bearing pin
q   For 5th gear selector fork.
21 - Synchromesh ring of 5th gear:
q   This will be damaged when the input shaft is removed
q   Always replace.
22 - 5th speed selector gear
23 - Needle bearing
q   for 5th gear

   

Clutch housing: removing and fitting > < Gearbox: Assembly overview