Leon Mk2
Removing and installing gearbox housing cover and 5th / 6th gear |
1 - | Gearbox |
q | Repairing → Chapter |
2 - | 5th gear pinion |
q | Installation position → Fig. |
3 - | Thrust piece |
4 - | Gear wheel for 6th gear |
q | Installation position → Fig. |
5 - | Inner race of the cylindrical roller bearing |
q | From the secondary shaft. |
q | Mark before removal |
q | Do not confuse with the inner ring of the input shaft roller bearing socket |
q | These may be replaced individually |
6 - | Bolt. |
q | M8: 30 Nm and turn 90° further |
q | M10: 75 Nm and turn 45° further |
q | For output shaft |
q | Self-locking |
q | Always replace. |
7 - | Gearbox housing cover |
q | With roller bearing socket for the input and secondary shaft |
q | Repairing → Chapter |
Note
If the gearbox cover is fitted while the gearbox is mounted, check the oil level and top up if necessary. |
8 - | Bolt, 5 Nm and tighten 90 º more |
q | Always replace. |
9 - | Bolt. |
q | M8: 30 Nm and turn 90° further |
q | M10: 75 Nm and turn 45° further |
q | For input shaft |
q | Self-locking |
q | Always replace. |
10 - | Inner race of the cylindrical roller bearing |
q | For input shaft |
q | Mark before removal |
q | Do not confuse with the inner ring of the layshaft roller bearing socket |
q | These may be replaced individually |
11 - | Thrust washer |
12 - | Inner race for cylindrical roller bearing with thrust washer |
q | For input shaft |
q | Installed in some gearboxes |
q | Allocate according to → Electronic parts catalogue „ETKA“ |
13 - | Mobile pinion of 6th gear |
14 - | 6th gear synchro-ring |
15 - | Needle bearing |
q | For 6th gear |
q | Replace along with → Item |
16 - | Needle bearing |
q | Two piece |
q | For 6th gear |
q | Installed in some gearboxes |
q | Allocate according to → Electronic parts catalogue „ETKA“ |
q | Replace together with sleeve. |
17 - | Thrust piece |
q | For 6th gear needle bearing. |
q | Replace along with → Item |
18 - | Locking collar with synchronising hub for 5th and 6th gear |
q | Dismantling and assembling → Chapter. |
19 - | Selector fork for 5th / 6th gears |
20 - | Bearing pin |
q | For 5th gear selector fork. |
21 - | Synchromesh ring of 5th gear: |
q | This will be damaged when the input shaft is removed |
q | Always replace. |
22 - | 5th speed selector gear |
23 - | Needle bearing |
q | for 5th gear |