Leon Mk2
Secondary shaft: Assembly overview |
Note
t | Whenever new pinions or new thrust rings are fitted, please consult the technical data and the → Electronic catalogue of spare parts„ETKA“. |
t | Install all bearings, synchromeshed gears and synchro-rings on output shaft with gear oil. |
t | Do not mix up synchromesh rings. If re-using, allocate them to corresponding mobile pinion. |
1 - | clutch housing |
q | Repairing → Chapter |
2 - | Cylindrical roller bearing |
q | With retaining ring |
q | Remove → Fig. |
q | Pressing in → Fig. |
q | Installation position: once the bearing is fitted, the ring should point towards the secondary shaft |
3 - | Output shaft |
q | If the roller bearing → Item is seated on an inner ring, the bearing can not be removed from the lay shaft |
q | Check the seating or the inner cylindrical bearing ring for damage or scoring |
q | If the seating or the inner cylindrical bearing ring shows scoring or damage then replace the secondary shaft and the cylindrical roller bearing |
4 - | Gear wheel for 4th gear |
q | Installation position: The collar points towards the 3rd gear → Fig. |
5 - | Circlip |
6 - | Circlip |
7 - | 3rd gear wheel |
q | Installation position: The collar points towards the 4th gear → Fig. |
8 - | Circlip |
9 - | Synchromeshed gear for 2nd gear |
10 - | Needle bearing |
q | For 2nd gear |
11 - | Inner ring of 2nd gear |
q | Check for wear → Fig. |
q | Installation position → Fig. |
12 - | Outer ring of 2nd gear |
q | Place above inner ring → Item |
q | Renew if scored |
q | Installation position → Fig. |
13 - | 2nd gear synchroniser ring |
q | Check for wear → Fig. |
q | Installation position → Fig. |
14 - | Locking collar with synchronising hub for 1st and 2nd gear |
q | Press off together with 2nd speed selector gear after removing circlip → Item → Fig. |
q | Dismantling → Fig. |
q | Assembling locking collar/synchronising hub → Fig. and → Fig. |
q | Installation position → Fig. |
q | Pressing in → Fig. |
15 - | Circlip |
q | Pressing off → Fig. |
q | Fitting → Fig. |
16 - | Synchro-ring for 1st gear |
q | Check for wear → Fig. |
q | Fit so that the grooves insert in the locking elements of the mobile sleeve → Item |
17 - | Outer ring for 1st gear |
q | Insert in synchro-ring → Item |
q | Installation position → Fig. |
q | Renew if scored |
18 - | Inner ring for 1st gear |
q | Check for wear → Fig. |
q | Check lugs for scoring |
q | Installation position → Fig. |
19 - | Needle bearing |
q | For 1st gear |
20 - | Synchromeshed gear for 1st gear |
q | Installation position → Fig. |
21 - | bearing mounting with grooved ball bearing |
q | Always replace the bearings with the allotment |
q | Replace the allotment whenever it detaches from the gearbox casing |
q | Pressing off → Fig. |
q | Pressing in → Fig. |
22 - | Gearbox |
q | Repairing → Chapter |
23 - | Bolt. |
q | removing and fitting → Chapter |
24 - | Inner race of the cylindrical roller bearing |
q | Mark before removal |
q | Do not confuse with the inner ring of the input shaft roller bearing socket |
q | These may be replaced individually |
q | removing and fitting → Chapter |
25 - | Gear wheel for 6th gear |
q | Installation position: the collar faces the sleeve |
q | removing and fitting → Chapter |
26 - | Thrust piece |
q | removing and fitting → Chapter |
27 - | 5th gear pinion |
q | Installation position: the collar should be orientated towards the gearbox casing cover → Fig. |
q | removing and fitting → Chapter |
28 - | Spring |
q | Installation position → Fig. |
29 - | Mobile element |
30 - | Synchro-hub |
31 - | Locking pieces (3 off) |