Leon Mk2
| Exploded view - clutch unit |
Note| t | Renew clutch plate and pressure plate if riveted joints are damaged or loose. |
| t | Renew pressure plate and clutch plate together only. |
| t | Select clutch plate and pressure plate according to engine code and → Electronic Parts Catalogue (ETKA). |
| t | Clean input shaft splines and, on used clutch plate, hub splines. Remove corrosion and apply only a very thin coat of clutch plate spline grease -G 000 100- to splines. Then move the clutch plate on the input shaft from side to side, until the hub moves smoothly on the shaft. Excess grease must be removed. |
| t | Pressure plates are protected against corrosion and greased. Only the contact surface may be cleaned, otherwise the service life of the clutch will be considerably reduced. |
| t | Pressure plate contact surface and clutch plate lining must make full contact with flywheel. Only then insert bolts. |
| t | The dowel sleeves for aligning engine and gearbox must be in cylinder block, install if necessary. |
| t | If the dowel sleeves are not fitted, this will lead to gear-change problems, clutch malfunction and in some cases gearbox noise (gears will make rattling noises). |
| 1 - | Flywheel |
| q | Removing and installing → Rep. gr.13. |
| q | check that the centring pins are correctly seated |
| q | Keep contact surface for clutch lining free of grooves, oil and grease. |
| 2 - | Clutch plate |
| q | Allocation → Electronic spare parts catalogue (ETKA) |
| q | Installation location: Spring cage aligned towards pressure plate |
| q | Centralising → Fig. |
| q | Lightly grease splines |
Note| Clean input shaft splines and, on used clutch plate, hub splines. Remove corrosion and apply only a very thin coat of grease -G 000 100- to input shaft splines. Then move the clutch plate on the input shaft from side to side, until the hub moves smoothly on the shaft. Excess grease must be removed. |
| 3 - | Tightening plate |
| q | Removing and installing → Chapter>>>>>>>> |
| q | Checking ends of diaphragm spring → Fig. |
Note| Pressure plates are protected against corrosion and greased. Clean contact surface only; otherwise the service life of the clutch will be considerably reduced. |
| 4 - | M6 bolt, 13Nm, M7 bolt, 20 Nm |
| q | Determine according to → Electronic parts catalogue (ETKA). |
| q | Loosen or tighten diagonally and in steps |
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