Leon Mk2
| Dismantling and assembling differential: Assembly overview |
Note| t | Replace both conical roller bearings together. |
| t | Adjustment work is required when renewing the parts marked with 1). Adjustment overview → Chapter. |
| 1 - | Gearbox housing 1) |
| 2 - | Shim „S2“ |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 3 - | Outer race for tapered roller bearing (right-side) 1) |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 4 - | Inner race for tapered roller bearing (right-side) 1) |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 5 - | Crown wheel1) |
| q | Is paired with pinion shaft (final drive gear set) |
| q | Select correct version from → Spare parts catalogue according to gearbox code letters |
| q | Drive crown wheel off differential cage using a punch → Fig. |
| q | Fitting on differential cage → Fig. |
| 6 - | Differential cage1) |
| 7 - | Bolt, 30 Nm + 90° further |
| q | replace |
| q | Lightly tighten bolts then tighten in diagonal sequence to correct torque |
| 8 - | Inner race for tapered roller bearing (left-side) 1) |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 9 - | Outer race for tapered roller bearing (left-side) 1) |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 10 - | Shim „S1“ |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 11 - | Cover for final drive 1) |
| q | With O-ring |
| 12 - | Set of thrust washers |
| q | Lubricate with gear oil before installing |
| 13 - | Planet gear |
| q | Installing → Fig. |
| 14 - | Differential pinion pin |
| q | Drive out with drift after removing spring pin |
| 15 - | Spring pin |
| q | For securing differential pinion pin |
| q | Separate from the differential casing using an awl |
| q | Pressing in value: 1.5 mm above differential casing |
| 16 - | Satellite |
| q | Installing → Fig. |
