WARNING If the input shaft or the gearbox housing have been renewed, you must first re-determine the thickness of the input shaft circlips → Chapter. |
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| Assembly overview of the input shaft → Chapter |
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| Assembly overview of the secondary shaft → Chapter |
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| Lubricate all needle bearings with gear oil before fitting. |
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| Check synchro-rings for wear → Fig. |
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| Insert spring in selector gear → Fig. |
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| Heat gear wheels, needle bearing inner races and synchronising hubs to 130 °C (max.) before pressing on (wear protective gloves). |
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| Insert output shaft in bearing housing and selector fork for 1st and 2nd gear. |
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| Place reverse gear selector gear with needle bearing, spring and synchro-ring onto output shaft. |
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| The lugs on synchro-ring should engage into recesses in selector gear. |
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