Leon Mk2
Dismantling and assembling input shaft from gearbox date 13 01 3 |
Special tools and workshop equipment required |
t | Thrust plate -VW 401- |
t | Thrust plate -VW 402- |
t | Press tool -VW 407- |
t | Press tool -VW 412- |
t | Thrust piece -VW 431- |
t | Thrust piece -VW 432- |
t | Thrust piece -VW 454- |
t | Thrust piece -30–505- |
t | Thrust plate -40-105- |
t | Tube -2040- |
t | Internal puller -1 - Kukko 21/5- |
t | Splitter -3 - Kukko 17/1- |
t | Splitter -3 - Kukko 17/2- |
t | Puller -2 - Kukko 18/1- |
t | Counter support -4- Kukko 22/2- |
Note!
Install all bearings on input shaft with gear oil. |
1 - | Retaining ring |
2 - | Washer |
q | Outer diameter = 78.6 mm |
q | Can be used only from gearbox date 20 03 6 |
q | Allocation of components → Electronic parts catalogue (ETKA) |
3 - | Gearbox housing |
q | From gearbox date 20 03 6, modified in vicinity of support for deep groove ball bearing → Item, washer → Item and → Item, → Fig. and → Fig. |
q | Allocation of components → Electronic parts catalogue (ETKA) |
4 - | Washer |
q | Outer diameter = 85 mm |
q | Can be used only from gearbox date 20 03 6 |
q | Allocation of components → Electronic parts catalogue (ETKA) |
5 - | Retaining ring |
q | If deep groove ball bearing → Item and input shaft → Item are renewed, redetermine → Fig. |
6 - | Deep groove ball bearing |
q | Always renew |
q | Pulling off → Fig. |
q | Pressing on → Fig. |
7 - | 5th gear wheel |
q | Pressing off → Fig. |
q | Installation position: peripheral groove -arrow- faces deep groove ball bearing → Item |
q | Pressing on → Fig. |
8 - | Input shaft |
q | With gear wheel for 3rd, 4th and 6th gears |
9 - | Cylindrical roller bearing |
q | With retaining ring |
q | Pulling out → Fig. |
q | Pressing in → Fig. |
q | Installation position: retaining ring in bearing faces input shaft |
10 - | Clutch housing |
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Area above deep groove ball bearing | Dimension “a” |
From gearbox date 20 03 6 | 10.7 mm |
Through gearbox date 19 03 6 | 10 mm |
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Note!
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Measured value (mm) | Retaining ring thickness (mm) | Axial play (mm) |
0.01 … 0.05 | 1.86 | 0.01 … 0.05 |
0.05 … 0.07 | 1.89 | 0.01 … 0.05 |
0.07 … 0.10 | 1.92 | 0.01 … 0.05 |
0.10 … 0.13 | 1.95 | 0.01 … 0.05 |
0..13 … 0.16 | 1.98 | 0.01 … 0.05 |
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