Leon Mk2
Dismantling and assembling input shaft, through gearbox date 12 01 3 |
Special tools and workshop equipment required |
t | Thrust plate -VW 401- |
t | Thrust plate -VW 402- |
t | Press tool -VW 407- |
t | Press tool -VW 408 A- |
t | Press tool -VW 412- |
t | Tube -VW 416 B- |
t | Thrust piece -VW 433- |
t | Thrust piece -VW 454- |
t | Support plate -VW 801- |
t | Tapered roller bearing puller -V.A.G 1582- |
t | Grip -V.A.G 1582/7- |
t | -1-Internal puller -Kukko 21/7- |
t | -3-Splitter -Kukko 17/2- |
t | -4-Counterhold -Kukko 22/2- |
t | Thrust plate -40-105- |
t | Drift sleeve -41-501- |
t | Tube -2040- |
t | Thrust piece -2050- |
t | Thrust pad -3074- |
t | Extension -3161- |
Note!
t | If the position of the tapered roller bearings is affected when parts are exchanged, the input shaft must be readjusted. See adjustment overview → Chapter. |
t | Always renew both tapered roller bearings together as a set. |
1 - | Gearbox housing |
2 - | Shim |
q | Determining thickness → Chapter |
3 - | Tapered roller bearing outer race |
q | Pulling out → Fig. |
q | Pressing in → Fig.. |
4 - | Retaining ring |
q | If tapered roller bearing → Item and input shaft → Item are renewed, redetermine → Fig. |
5 - | Tapered roller bearing inner race |
q | Pulling off → Fig. |
q | Pressing on → Fig. |
6 - | 5th gear wheel |
q | Pressing off → Fig.. |
q | Pressing on → Fig. |
7 - | Gear wheel for 3rd, 4th and 6th gears |
q | Pressing off → Fig.. |
q | Pressing on → Fig. |
8 - | Input shaft |
q | Adjusting → Chapter |
9 - | Tapered roller bearing inner race |
q | Pressing off → Fig.. |
q | Pressing on → Fig. |
10 - | Tapered roller bearing outer race |
q | Pulling out → Fig. |
q | Installation position → Fig. |
q | Pressing in → Fig.. |
q | From gearbox date 06 04 0 secured with locking plate and bolt → Fig. |
q | Bolt, 12 Nm |
q | Always renew |
11 - | Clutch housing |
q | From gearbox build date 06 04 0 with additional threaded hole and recess for locking plate to secure tapered roller bearing outer race → Item |
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Thickness (mm) | ||
1.79 | 1.89 | 1.98 |
1.83 | 1.92 | |
1.86 | 1.95 |
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Note!
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