Leon Mk2
Note
|
1 - | clutch housing |
2 - | Outer track, roller bearing |
q | Releasing → Fig. |
q | Installing → Fig. |
3 - | Tapered roller bearing inner race |
q | Releasing → Fig. |
q | Insertion → Fig. |
4 - | Input shaft: |
q | Adjusting → Chapter |
5 - | 3rd gear pinion |
q | The collar points towards the 4th gear |
q | Releasing → Fig. |
q | Insertion → Fig. |
6 - | Circlip |
q | Always replace |
7 - | 4th gear wheel |
q | Releasing along with the conical roller bearing socket outer ring and the sleeve → Fig. |
q | Insertion → Fig. |
q | The collar points towards the 3rd gear |
8 - | Tapered roller bearing inner race |
q | Drive out along with the 4th gear pinion and sleeve → Fig. |
q | Insertion → Fig. |
9 - | Thrust washer |
10 - | Outer track, roller bearing |
q | Releasing → Fig. |
q | Insertion → Fig. |
11 - | Shim |
q | Determining thickness → Chapter |
12 - | Gearbox |
13 - | Thrust piece |
q | For needle bearing |
q | Drive out along with the 4th gear pinion and the inner ring of the conical roller bearing socket → Fig. |
q | Insertion → Fig. |
q | Fit the thrust ring before installing → Item |
14 - | Needle bearing |
15 - | 5th gear mobile pinion |
q | Remove together with 5th gear synchronising hub |
16 - | Wave spring washer |
q | With gearboxes manufactured from week 22/2008 |
q | Only install spring washers whose ends are not bent upwards for the locking elements (as shown in → Fig., pos. 1) |
q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
17 - | Synchromesh ring of 5th gear: |
q | With locking elements (cast iron) |
q | Check for wear → Fig. |
18 - | Locking collar with synchronising hub for 5th and 6th gear |
q | Remove individually → Chapter |
q | Remove together with the gearbox housing → Chapter |
q | Dismantling and assembling → Fig. and → Fig. |
q | The locking collar has been modified with gearboxes manufactured from week 24/2006 → Item |
q | Adjust with gearboxes manufactured up to week 24/2006 → Fig. |
q | Adjust with gearboxes manufactured from week 24/2006 → Fig. |
q | Installation of spring washers with angled end for the locking elements → Fig. |
19 - | 6th gear synchro-ring |
q | With lock → Fig. |
q | Check for wear → Fig. |
20 - | Wave spring washer |
q | With gearboxes manufactured from week 22/2008 |
q | Only install spring washers whose ends are not bent upwards for the locking elements (as shown in → Fig., pos. 1) |
q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
21 - | Mobile pinion of 6th gear |
22 - | Needle bearing |
q | For 6th gear |
q | Replace along with the sleeve |
23 - | Thrust piece |
q | For the 6th gear needle bearing |
q | Replace together with needle bearing |
24 - | Thrust washer |
q | For gearboxes manufactured up to week 34/2006 |
q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
25 - | Internal ring of the spherical roller bearing |
q | For input shaft |
q | Apply marking prior to removal |
q | Do not confuse with the inner ring of the secondary shaft roller bearing socket |
q | For gearboxes manufactured up to week 34/2006 |
q | Allocation → Fig. |
26 - | Internal ring of the spherical roller bearing with thrust washer |
q | For input shaft |
q | With gearboxes manufactured from week 34/2006 |
q | Allocation → Fig. |
27 - | Bolt with internal grooved head, tighten to 40 Nm + 1/2 turn (180°) |
q | For input shaft |
q | Self-locking |
q | Always replace |
q | Allocation via the → Electronic spare parts catalogue „ETKA“ |