Leon Mk2
Assembly overview - output shaft for reverse gear |
Note
t | Output shaft is not available as a spare part. |
t | If tapered roller bearing is renewed, install new shims of the same thickness as the old ones. |
1 - | Clutch housing |
2 - | Oil deflector ring |
3 - | Shim |
q | Note thickness |
q | Will be damaged when removed; renew |
4 - | Tapered roller bearing outer race |
q | Pulling off → Fig. |
q | Driving in → Fig. |
5 - | Inner ring and roller bearing unit |
q | Driving out → Fig. |
q | Driving in → Fig. |
6 - | Dished washer |
q | Pulling off → Fig. |
q | Driving in → Fig. |
7 - | Output shaft |
q | For reverse gear |
q | Bearing of synchromeshed gear for reverse gear by sleeve bearing or by roller bearing → Item and needle bearing → Item |
q | Distinguishing → Fig. |
8 - | Roller bearing |
q | For synchromeshed gear for reverse gear |
q | Not used with all gearboxes, in which case sleeve bearing for synchromeshed gear for reverse gear → Item |
9 - | Needle bearing |
q | For synchromeshed gear for reverse gear |
q | Not used with all gearboxes, in which case sleeve bearing for synchromeshed gear for reverse gear → Item |
10 - | Reverse gear synchromeshed gear |
q | Different internal diameter for sleeve bearing and bearing by roller bearing → Item and needle bearing → Item |
q | Removing and installing stop ring and spring → Chapter. |
11 - | Reverse gear locking collar |
q | With synchronising ring: |
12 - | Synchromesh assembly of the reverse gear |
q | Press off together with reverse gear synchromeshed gear → Item after removing retaining ring → Fig.. |
q | Installation position: the stop for the reverse gear locking collar -arrow- must face the safety ring. |
q | Driving in → Fig. |
13 - | Retaining ring |
14 - | Inner ring and roller bearing unit |
q | Driving out → Fig. |
q | Driving in → Fig. |
15 - | Tapered roller bearing outer race |
q | Pulling off → Fig. |
q | Driving in → Fig. |
16 - | Shim |
q | Note thickness |
q | Will be damaged when removed; renew |
17 - | Gearbox housing |
|
Bearing for reverse gear synchromeshed gear | |
Sleeve bearing | Circumferential groove -arrow 1- in area of hole -arrow 2- |
Bearing by roller bearing and needle bearing | No circumferential groove -arrow 1- in area of hole -arrow 2- |