Leon Mk2
Dismantling and assembling 1st to 3rd gear clutch -K1- |
Special tools and workshop equipment required |
t | Pressure plate -VW 401- |
t | Pressure plate -VW 402- |
t | Press tool -VW 412- |
t | Pressure piece -VW 442- |
t | Tube -40 - 203/1- |
The clutch is only allowed to be dismantled for cleaning or when you are carrying out visual check. |
Clutches -K1- and -K3- can be pressed together in some gearboxes. |
Pressing -K1- off -K3- → Chapter. |
Pressing -K1- onto -K3- → Chapter |
1 - | Supporting ring |
q | Unclipping from inner disc carrier in 4 pieces. |
q | Installing → Fig.. |
2 - | Inner disc carrier |
q | Installing → Fig.. |
q | Assembling → Fig.. |
3 - | Circlip |
q | Different thickness. |
q | Marking after removing and inserting at same point. |
4 - | Pressure plate |
q | Smooth side faces inner disc. |
q | Inserting together with inner disc carrier → Fig.. |
5 - | Inner disc |
q | Quantity → Chapter. |
q | Installing → Fig.. |
q | Before installing place in ATF for 15 minutes. |
6 - | Outer disc |
q | Quantity → Chapter. |
q | Installing → Fig.. |
q | Always 1.5 mm thick. |
7 - | Outer disc |
q | Always 2.0 mm thick. |
q | Installing → Fig.. |
8 - | Corrugated washer |
9 - | Circlip |
q | Removing and installing → Fig.. |
10 - | Piston cap |
q | Sealing lips are vulcanised to cap. |
q | Moistening sealing lips with ATF before installing. |
q | Turn cap slightly when installing. |
11 - | Intermediate spring ring |
q | With spring supporting shell and compression springs. |
12 - | Piston |
q | Sealing lips are vulcanised to piston. |
q | Moistening sealing lips with ATF before installing. |
q | Turning piston slightly when installing. |
13 - | Clutch housing |
q | Before inserting the inner disc carrier, place corrugated washer → Item, inner and outer discs into the clutch housing → Fig.. |
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