SEAT Workshop Service and Repair Manuals

Special tools, testers and auxiliary items

• ◆ V.A.G 1332 Torque wrench (40...200 Nm)
• ◆ Crankshaft setting bar 3268

Work sequence

• ‒ → Set crankshaft to TDC No. 1 Cyl. marks -arrow- by turning crankshaft on the vibration damper securing bolt in engine D.O.R.:

• ‒ → Locate camshafts with camshaft jig 3268.

Note:

This condition only occurs every 2nd TDC position.

• ‒ → Place cylinder head gasket on.
  Observe position of centralizing sleeves in cylinder block (hole 12 and 20.
• ‒ Place cylinder head on.
• ‒ Insert cylinder head bolts and tighten by hand.
• ‒ Tighten cylinder head in four stages in sequence shown as follows:
• ‒ 1. Tighten initially with torque wrench:
      Stage I = 40 Nm
      Stage II = 60 Nm
• ‒ 2. Turn further with normal spanner:
      Stage III = 1/4 turn (90 °)
      Stage IV = 1/4 turn (90 °)

Notes:

• ◆ Loosening cylinder head: Reverse sequence.
• ◆ Pulling-down cylinder head after repairs is not necessary.