Leon Mk2
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Note!
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1 - | Bracket for the injection pump, the alternator, the compressor and the vane pump for the powersteering |
Removal |
– | Pull out the lock carrier → General body repairs-assembly work; Rep. Gr.50 |
– | Alternator removal → Electrical system; Rep. Gr.27 |
– | Removal of PAS vane pump → Running gear, axles, steering; Rep. Gr.48 |
– | Dismount the injection pump → Preheating and direct injection system with distributor pump; Rep. Gr.23 |
– | Remove the compressor from the support and fix it to the body with a suitable tool (e.g. soldering wire) → Fig. |
– | Loosen the bolts that fix the bracket to the cylinder block. |
Installation |
t | Before installing it is necessary: |
– | Replace fixing bolts. |
– | Note the order of tightening of the securing bolts. |
t | Tightening sequence: Tighten right upper bolt first, then right lower bolt, then center bolts and bolts on left last (as seen from direction of travel) |
2 - | Injection pump |
q | Removal: → Preheating and direct injection system with distributor pump; Rep. Gr.23 |
3 - | Power assisted steering vane pump: |
q | Removal: → Running gear, axles, steering; Rep. Gr.48 |
4 - | Hexagonal bolt |
q | M10 × 65 |
q | 45 Nm |
5 - | Hexagonal bolt |
q | M10 × 45 |
q | 45 Nm |
6 - | Compressor |
q | With magnetic coupling -N25- |
q | magnetic coupling -N25-: repair → Chapter |
Removal |
– | Unbolt hexagon bolts → Item a few threads and loosen item socket screwed in the compressor. Then completely unbolt the hexagon bolts. |
– | Remove the compressor from the support and fix it to the body with a suitable tool (e.g. soldering wire) → Fig. |
7 - | Hexagon combi bolt |
q | M10 × 112 |
q | 45 Nm |
q | 2 units |
8 - | Idler roller |
q | Removing and installing: → 4 cyl. diesel engine, mechanical; Rep. Gr.13 |
9 - | Alternator |
q | Removing and installing: → Electrical system; Rep. Gr.27 |
10 - | Ribbed belt |
q | Removing and installing: → 4 cyl. diesel engine, mechanical; Rep. Gr.13 |
q | V-Ribbed belt routing → Fig. |
Note!
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