seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Dismantling and assembling heater unit -D4W- (diesel) > < Removing and installing heater unit -B4W- / -D4W-
Dismantling and assembling heater unit -B4W- (petrol)
Dismantling and assembling heater unit -B4W- (petrol)
  Note
Dismantling and assembling heater unit -D4W- (diesel) → Chapter.
   
1 - Water jacket cover
2 - Bolt M5×12
3 - Heat exchanger
q   Clean inside and outside with brass wire brush (spark plug brush).
q   Note installation position → Fig..
4 - O-ring
q   Renew
q   Moisten with coolant additive G12 when installing.
5 - Seal
q   Always renew after dismantling.
6 - Combustion chamber with flame tube
q   Clean inside and outside with brass wire brush (spark plug brush).
q   Combustion chambers for petrol and diesel are different.
7 - Combustion air blower cover
8 - Glow plug for heater -Q9-
q   Removing → Chapter
q   Rated voltage: 8 volts
q   Clean glow plug with brass wire brush (spark plug brush).
q   Remove glow plug connection, remove and clean strainer.
q   6 Nm
q   Check under rated voltage 8 V.
9 - Bolt M4×10
10 - Socket head screw M5×65
q   6 Nm
11 - Socket head screw M5×16
q   6 Nm
12 - Heater control unit -J162-
q   Removing → Chapter
13 - Combustion air blower -V6-
q   Replacing → Chapter.
q   Do not dismantle further
14 - Cover
15 - Wiring harness
q   Fold open connector housing to enable sockets to be pressed out.
q   Pin assignment:
q   Combustion air blower -V6-: chamber 3 - brown, chamber 4 - black.
q   Flame monitor -G64-: chamber 13 - brown -, chamber 14 - blue.
q   Overheating sensor -G189-: chambers 9 + 10 - red.
q   Coolant temperature sender for heater -G241-: chambers 11 + 12 - blue.
q   Glow plug for heater -Q9-: chamber 5 - white -, chamber 6 - brown.
16 - Seal
q   Always renew after dismantling.
17 - Flame monitor -G64-
q   Removing → Chapter
q   Checking → Chapter
18 - Glow plug connection
q   Clean strainer
19 - Water jacket
q   Clean inside and outside with brass wire brush (spark plug brush).
20 - Overheating sensor -G189-
q   Removing → Chapter
q   Checking → Chapter
21 - Coolant temperature sender for heater -G241-
q   Removing → Chapter
q   Checking → Chapter
22 - Spring
q   Do not bend further.
q   Renew if damaged.
23 - Screw M5×16

   

Dismantling and assembling heater unit -D4W- (diesel) > < Removing and installing heater unit -B4W- / -D4W-