SEAT Workshop Service and Repair Manuals

Repairing selector forks

Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.

Special tools and workshop equipment required

t	Kit (case) -U 40300-, see equivalent → Anchor

t	Base -A-81124-, see equivalent → Anchor

t	Lever -T20043-, see equivalent → Anchor

Identification of commutation pins for gearbox prongs Gap „a“ 1 -  1st/2nd gear selection group = 11.4 mm 2 -  Selector segment for 3rd / 4th gears = 7.7 mm 3 -  5th gear selection base strip = 12.1 mm

Remove spring washers –  Secure prong in workshop vice with jaws -B-. –  Lever off lock washer -A- in -direction of arrow-.

Fit spring washers –  Press the spring washer in the groove of the bolt with a handled socket spanner.   Note After installing the spring washer, the commutation bolts must be able to move slightly. A -  Handled socket spanner, e/c 10 mm B -  Protective jaw covers

Removing the inner ring of the ball bearing   Note On removing and installing the inner rings, they do not bend the prongs.

Fit the inner ring of the ball bearing up to the stop.   Note On removing and installing the inner rings, they do not bend the prongs. l  Inner race must engage in outer race.

prongs with gear commutation bolts installed

	Dim. „a“ (mm)
Fork for 1st/2nd gear	87,2 …87,4
Fork for 3rd/4th gear	93,6 …93,8

Identification of commutation pins for gearbox prongs → Fig..