Leon Mk2
Removing and installing parts of the injection system: Engine codes AEH, AKL |
1 - | Engine control unit |
Control unit for Simos injection and ignition system -J361- |
q | Location: In plenum chamber |
q | Replacing → Chapter |
2 - | Connector, 28 pin |
q | Only disconnect or connect with ignition switched off |
q | Release to disconnect |
3 - | Connector, 52 pin |
q | Only disconnect or connect with ignition switched off |
q | Release to disconnect |
4 - | Intake hose |
5 - | To breather housing |
6 - | Air mass meter -G70- with intake air temperature sender -G42- |
q | Sensor and connector contacts are gold-plated |
7 - | Air cleaner |
q | Dismantling and assembling → Chapter |
8 - | 6 Nm |
9 - | 10 Nm |
10 - | Cable tie |
q | For cable channel → Item |
11 - | 3 Nm |
12 - | Intake manifold - lower part |
13 - | Supply pipe/hose |
q | Secure with spring-type clips |
q | From fuel filter → Chapter |
14 - | Return pipe |
q | Secure with spring-type clips |
q | To the fuel delivery unit in fuel tank → Chapter |
15 - | Fuel rail |
q | Dismantling and assembling → Chapter |
16 - | Connector |
q | 3 pin |
q | For Hall sender -G40- |
17 - | 15 Nm |
18 - | Connector |
q | 4 pin |
q | For coolant temperature sender -G62- |
q | Contacts 1 and 3 gold-plated |
19 - | Coolant temperature sender -G62- |
q | Blue |
q | For engine control unit |
q | With coolant temperature gauge sender -G2- |
q | If necessary release pressure in cooling system before removing |
20 - | Retaining clip |
q | Check seated securely |
21 - | O ring |
q | Renew if damaged |
22 - | Engine speed sender -G28- |
23 - | Seal |
q | Renew |
24 - | Connector |
q | Black, 2-pin |
q | For injector (-N30-…-N33-) |
25 - | Connector |
q | Black, 2-pin |
q | For twin path intake manifold change-over valve -N156- |
26 - | Seal |
If there are no stops on the lower part of the intake manifold: |
q | Stick the ring gasket to the lower part of the intake manifold with -D 000 801- adhesive and -D 000 802- hardener |
q | Mark → Fig. |
27 - | 3 pin connector |
q | Grey |
q | For engine speed sender |
q | Fitting location → Chapter |
28 - | 4 pin connector |
q | Brown |
q | For Lambda probe and Lambda probe heating |
q | Contacts 3 and 4 gold-plated |
q | Fitting location → Chapter |
29 - | Lambda probe -G39-, 50 Nm |
q | Grease only the threads with -G 052 112 A3-; -G 052 112 A3- must not get into the slots on the probe body |
q | Probe heating voltage supply via fuel pump relay -J17- |
q | Fitting location → Chapter |
30 - | Support |
q | Between intake manifold and cylinder head |
31 - | Rubber bush |
32 - | Washer |
33 - | 8 Nm |
34 - | To heat exchanger |
35 - | From expansion tank |
36 - | Connector |
q | 8 pin |
q | Contacts gold plated |
q | For throttle valve control part -J338- |
37 - | To activated charcoal filter solenoid valve -N80- |
q | Activated charcoal filter system → Chapter |
38 - | To brake servo |
39 - | Intake manifold - upper part |
q | With twin path intake manifold change-over → Chapter |
q | Dismantling and assembling → Chapter |
40 - | Spreader rivet |
41 - | Cable channel |