Leon Mk2
| Dismantling and assembling cylinder block, crankshaft and flywheel |
| 1 - | Bearing shells 1, 2, 4 und 5 |
| q | Do not interchange used bearing shells (mark) |
| 2 - | Bolt |
| q | 65 Nm |
| q | To measure radial clearance tighten to 65 Nm but not further. |
| 3 - | Bearing cap |
| q | Bearing cap “1”: Ribbed belt pulley end |
| q | Bearing cap “3” with cut-out for thrust washer |
| q | Bearing shell retaining lugs (cylinder block/bearing cap) must be on the same side above one another |
| 4 - | Bearing shell 3 |
| 5 - | Thrust washer |
| q | For bearing cap “3” |
| q | Note fixing arrangement |
| 6 - | Crankshaft |
| q | Axial clearance, new: 0,07…0,18 mm Wear limit: 0,20 mm |
| q | Measure radial clearance using Plastigage New: 0,03…0,08 mm Wear limit: 0,17 mm |
| q | Do not rotate the crankshaft when measuring the radial clearance |
| q | Crankshaft dimensions → Chapter |
| 7 - | Bolt |
| q | 10 Nm |
| 8 - | Bolt |
| q | Renew |
| q | 60 Nm + 1/4 turn (90°) further |
| 9 - | Flywheel |
| q | Hold with -T20075A- when removing and installing |
| 10 - | Sealing flange with seal |
| q | Only renew complete |
| q | Replacement sealing flanges are not supplied with a bonded seal and therefore they must be installed with an additional seal/gasket. |
| q | Position replacement sealing flange with the sleeve supplied |
| 11 - | Thrust washer |
| q | For cylinder block, bearing 3 |
| 12 - | Sealing flange/oil pump |
| q | Removing and installing oil pump → Chapter |
| 13 - | Seal |
| q | Renewing → Chapter |
| 14 - | Gasket |
| q | Renew |
| 15 - | Follower |
| q | Coat with oil before installing oil pump |
| 16 - | Oil pump sprocket |
| 17 - | Oil pump |
| q | Various versions |
| q | Removing and installing → Chapter |