Leon Mk2
| Cylinder head removal and installation |
| Checking compression → Chapter |
Note!| t | When installing an exchange cylinder head, all the contact surfaces between the support elements, roller rocker fingers and the cams must be oiled before installing the camshaft housing. |
| t | The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head. |
| t | If the cylinder head is replaced, all the coolant in the system must also be renewed. |
| t | Removing and installing intake manifold → Injection and Ignition System, 4LV; Rep. Gr.24. |
| 1 - | Toothed belt guard - upper part |
| 2 - | Main drive toothed belt |
| q | Check for wear |
| q | Do not kink |
| q | Removing, installing and tensioning → Chapter |
| 3 - | Coupling drive toothed belt |
| q | Check for wear |
| q | Do not kink |
| q | Removing, installing and tensioning → Chapter |
| 4 - | 10 Nm + 1/4 turn. (90°) |
| q | Renew |
| q | Tighten from centre outwards |
| 5 - | H.T. cable guide |
| 6 - | Camshaft housing |
| q | It is not allowed to rework the sealing surfaces |
| q | Removing and installing → Chapter |
| q | Remove remnants of old sealant |
| q | Before installing, lubricate with -D 188 003 A1- |
| q | When installing fit vertically from above onto studs and dowel pins |
| 7 - | 10 Nm |
| 8 - | Fitted pins |
| 9 - | Roller rocker finger |
| q | Check bearing for ease of movement |
| q | Oil contact surface |
| q | Use securing clip to clip onto support element when installing |
| 10 - | Support element |
| q | Do not interchange |
| q | With hydraulic valve clearance compensation |
| q | Oil contact surface |
| q | Before installing check camshaft axial clearance → Fig. |
| 11 - | Cylinder head bolt |
| q | Renew |
| q | Note installation instructions and sequence when loosening and tightening → Chapter |
| 12 - | Cylinder head gasket |
| q | Metal gasket |
| q | Renew |
| q | If replaced renew the complete coolant |
| 13 - | Cylinder head |
| q | Check for distortion → Fig. |
| q | If replaced renew the complete coolant |
| q | Removing and installing → Chapter |
| q | Reworking of the sealing surfaces on the camshaft side is not permitted |
| 14 - | Main drive tensioning roller |
| q | Checking → Anchor |
| q | Tensioning toothed belt → Chapter |
| 15 - | 20 Nm |
| 16 - | Rear toothed belt guard |
| 17 - | Lifting eye |
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