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Assembly mountings > < Securing engine to assembly stand

Leon Mk2

Notes on installing
Notes on installing
Procedure
Installation is carried out in the reverse order. When installing, note the following:
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, activated charcoal filter system, coolant, refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  Ensure that there is sufficient clearance to all moving or hot components.
–  Check whether dowel sleeves for centring engine/gearbox have been fitted in cylinder block, insert if necessary.
   
–  Hook intermediate plate onto sealing flange and slide onto dowel sleeves -arrows-.
–  Clean input shaft splines and lightly grease with grease -G 000 100-.
Vehicles with 5-speed manual gearbox 006
–  Check clutch and clutch control and install: → 5-speed manual gearbox 006; Rep. Gr.30.
Vehicles with 6-speed manual gearbox 02N
–  Checking and installing clutch and clutch control: → 6-speed manual gearbox 02N; Rep. Gr.30.
Continuation for all vehicles
–  Screw in all bolts on assembly mountings by hand approx. 5...6 turns.
–  Align assembly mountings stress-free by rocking.
  Note
Specified torques for assembly mountings → Chapter.
–  Install pendulum support → Running gear, axles, steering, front and four-wheel drive; Rep. Gr.40.
Vehicles with air conditioner
–  Install air conditioner compressor → Heating, air conditioning; Rep. Gr.87.
Vehicles with 5-speed manual gearbox 006
–  Connect pipe/hose on slave cylinder and secure with clip: → 5-speed manual gearbox 006; Rep. Gr.30
–  Fit selector cables on gearbox, if necessary adjust: → 5-speed manual gearbox 006; Rep. Gr.34.
Vehicles with 6-speed manual gearbox 02N
–  Connect pipe/hose on slave cylinder and secure with clip: → 6-speed manual gearbox 02N; Rep. Gr.30
–  Fit selector cables on gearbox, if necessary adjust: → 6-speed manual gearbox 0062N; Rep. Gr.34.
Vehicles with four-wheel drive
–  Install propshaft tube: → 6-speed manual gearbox 02N four-wheel drive; Rep. Gr.39
Vehicles with air conditioner
–  Install air conditioner compressor → Heating, air conditioning; Rep. Gr.87.
Continuation for all vehicles
–  Install drive shafts: → Running gear, axles, steering, front and four-wheel drive; Rep. Gr.40.
–  Install power assisted steering vane pump with bracket: → Running gear, axles, steering, front and four-wheel drive; Rep. Gr.48
–  Install poly V-belt → Chapter.
–  Install air pipes between turbocharger/charge air cooler, charge air cooler/inlet connection.
  Note
When installing ensure that locking lugs engage securely → Chapter.
–  Install front exhaust pipe → Chapter.
–  Install battery and battery tray.
–  Installing radiator → Chapter.
–  Install air filter housing together with intake manifold.
–  Electrical connections and routing → Current flow diagrams, Electrical fault finding and Fitting locations.
–  Fill with coolant → Chapter.
–  Installing noise insulation tray: → Rep. Gr.50.
Vehicles with automatic gearbox
–  On vehicles with automatic gearbox the gearbox control unit must also be adapted: → Self-diagnosis for 5-speed automatic gearbox 09B; Repair group 01; Performing self-diagnosis; Initiating basic setting.
Continuation for all vehicles
–  Carry out road test and read all fault memories → Chapter.
Observe applicable safety precautions during road test → Chapter.
Specified torques
  A10-0129
Threaded connectionSpecified torque
Bolts, nutsM610 Nm
 M715 Nm
 M820 Nm
 M1040 Nm
 M1260 Nm
Deviations 
Front exhaust pipe to turbocharger25 Nm

  Note
Specified torques for assembly mountings → Chapter.
   

Assembly mountings > < Securing engine to assembly stand