SEAT Workshop Service and Repair Manuals

Removing and installing ancillary bracket t  Removing → Anchor t  Installing → Anchor t  Tightening torques → Anchor Consult the equivalence table for tools and equipment according to applicability between Seat / VW / Audi / Skoda → Chapter Special tools and workshop equipment required

t  Torque wrench -VAG 1331-, see equivalent → Anchor.

t  Torque wrench -VAG 1332-, see equivalent → Anchor. Removing t  Disconnect battery earth cable only with ignition switched off. On vehicles with coded radio, obtain and observe the anti-theft coding. t  After disconnecting, the following work is necessary depending on the vehicle equipment: Code radio, set clock, synchronise power window motors.   Caution Follow steps required when disconnecting battery → Electrical system; Rep. gr.27.

–  With ignition switched off, disconnect earth wire -arrow- at battery. –  Drain coolant → Chapter. –  Remove top section of intake manifold → Chapter. –  Remove coolant pipe (bottom) → Chapter. –  Remove thermostat cover → Chapter.

–  Disconnect activated charcoal reservoir solenoid valve 1 -N80--1- from air duct. –  Remove bolts -arrows-. –  Remove air duct -2-.   Note

Before removing the Poly-V belt, mark the direction of rotation using chalk or a marker. If the belt runs in the opposite direction when it is refitted, this can cause breakage. –  Release tensions on poly V belt by turning tensioning element in direction indicated by -Arrow-. –  Take off poly V-belt.

–  Unscrews the screws -arrows- and the tension element of the V-ribbed belt. –  Remove the alternator → Electrical system; Rep. gr.27 .

–  Disconnect connector -arrow- from oil level and oil temperature sensor -G266- (if installed).

–  Unscrew oil pan plug -Arrow- from mount for refrigerant line.

–  Unplug the connector -1- of the line to the magnetic clutch of the air conditioning compressor.   WARNING The air conditioning refrigerant circuit must not be opened. –  Remove bolts -arrows- for air conditioner compressor.   Note To prevent damage to the refrigerant lines, ensure that the pipes and hoses are not stretched, kinked or bent. –  Tie up air conditioner compressor to vehicle, with lines attached.

–  Unscrew front bolts -arrows- for power steering pump.

–  Unscrew rear bolt -arrow- for power steering pump. –  Move power steering pump aside and place onto longitudinal member. Lines remain connected.

–  Remove bolts -1 ... 6- on bracket for ancillaries. Installing Reassembly is carried out in the reverse order; note the following:   Note t  After removing, all threaded openings in the cylinder block must be cleaned from sealant agent residues. Otherwise there would be a danger of the bolts seizing when screwed in and shearing off on renewed removal. t  A male thread tap can be used for this. –  Insert bolts securing bracket for ancillaries with locking fluid; Locking fluid → Parts catalogue. –  Tighten the bolts in the sequence -1 … 6-. –  To facilitate positioning of power steering pump, drive back bush for securing bolt slightly. –  Install power steering pump → Running gear, front-wheel drive and four-wheel drive; Rep. gr.48. –  Install air conditioner compressor → Air conditioning system; Rep. gr.87 –  Remove the alternator → Electrical system; Rep. gr.27. –  Install poly V-belt → Chapter. –  Install thermostat housing → Chapter. –  Install coolant pipe (bottom) → Chapter. –  Install intake manifold upper section → Chapter. –  Observe measures to be taken after connecting the battery → Electrical system; Rep. gr.27. –  Fill up with coolant → Chapter. Tightening torques

Components:	Nm
Return roller to ancillaries bracket	25
Bracket for auxiliary units on engine block	40 → Remark
Bracket for top section of intake manifold to bracket for ancillaries	23
Ribbed belt tensioner to ancillaries bracket	23

1)  Apply locking fluid when fitting; locking fluid → Parts catalogue.