Leon Mk2
|
1 - | Conrod bolt - 30 Nm +90° (1/4 turn) further |
q | Renew |
q | Oil threads and contact surface. |
q | To measure the radial play, use used bolts |
2 - | Conrod bearing cap |
q | Mark cylinder number -B- |
q | Fitting position: The marks -A- should point towards the pulley |
3 - | Bearing shell |
q | Installation position → Fig.. |
q | Do not interchange used bearing shells (mark). |
q | Note design: Upper half-bearing (to piston) made from more resistant material. Distinguishing factors with new bearing shells: Black line on the contact surface in the cutting area |
q | Check for secure seating. |
q | Axial clearance: Wear limit: 0.37 mm |
q | Check radial clearance with Plastigage. |
q | Do not rotate crankshaft when checking radial clearance. |
q | Radial play; wear limit: 0.08 mm |
4 - | Conrod |
q | Renew as set only. |
q | Mark cylinder number -B- |
q | Fitting position: The marks -A- should point towards the pulley |
5 - | Circlip |
6 - | Piston pin |
q | If difficult to remove, heat piston to approx. 60 °C. |
q | Remove and install with the installation tool -VW 222 A-, see equivalent → Anchor |
7 - | Piston |
q | With combustion chamber |
q | Mark the installation position and the cylinder correspondence |
q | Installation position and allocation of piston to cylinder → Fig.. |
q | Arrow on piston crown points to belt pulley end. |
q | If the piston is scratched, replace it |
q | Checking piston → Fig.. |
q | Piston and cylinder dimensions → Chapter. |
q | Checking cylinder bores → Fig.. |
q | Install using piston ring clamp. |
q | Checking piston position at TDC → Chapter |
8 - | Piston rings |
q | Compression rings |
q | Displace the gaps at 120° from each other |
q | Use piston ring pliers to remove and install. |
q | „TOP“ must face towards piston crown |
q | Piston ring ends: check clearance → Fig. |
q | Check play with piston groove → Fig. |
9 - | Piston ring |
q | Oil scraper ring |
q | Displace the gaps by 120° towards the lower compression ring |
q | Use piston ring pliers to remove and install. |
q | Piston ring ends: check clearance → Fig. |
q | Check play with piston groove → Fig. |
|
Piston ring (Dimensions in mm) | New | Wear limit |
1. compression ring | 0,20 … 0,40 | 1,00 |
2. compression ring | 0,20 … 0,40 | 1,00 |
Oil scraper ring | 0,25 … 0,50 | 1,00 |
|
Piston ring (Dimensions in mm) | New | Wear limit |
1. compression ring | 0,06 … 0,09 | 0,25 |
2. compression ring | 0,05 … 0,08 | 0,25 |
Oil scraper ring | 0,03 … 0,06 | 0,15 |
|
|
|
Note
|
|
|