Leon Mk2
Assembly overview |
1 - | Oil dipstick |
q | Oil level must not be above max. mark on dipstick! |
q | Markings → Fig.. |
2 - | Oil cooler |
3 - | O ring |
q | replace |
4 - | Coolant pipe |
q | For oil radiator |
q | Specified torque, bracket to crankcase: 20 Nm. |
5 - | 8 Nm |
6 - | Filler cap |
q | Replace gasket if it shows signs of damage. |
7 - | Oil seal |
q | Renew if damaged. |
8 - | Oil filter, 20 Nm |
q | Loosen with oil filter tool -3417-. |
q | Observe installation instructions on oil filter |
q | With non-return valve |
9 - | Distribution housing |
q | Additionally install with silicone adhesive sealant -D 176 501 A1-. |
q | Removing and installing valve timing housing → Chapter. |
q | When installing, install two -M6x80- studs in cylinder block and camshaft housing as a guide. |
q | To guide valve timing housing, secure sump in position with two bolts. |
10 - | 10 Nm |
11 - | Securing bolt |
q | Removing and installing crankshaft pulley → Chapter. |
q | replace |
q | Contact surface for securing bolt must be free of oil and grease. |
q | Oil threads before inserting. |
q | Secure belt pulley against turning with counterhold -3415-. |
q | The turning further angle can be measured with a commercial protractor. |
12 - | Pulley |
q | With diamond coated washer |
q | Contact surfaces of pulley must be free of oil and grease. |
q | Removing and installing poly V-belt → Chapter. |
q | Secure belt pulley against turning with counterhold -3415-. |
13 - | Oil seal |
q | replace |
14 - | Socket cap |
q | Contact surfaces of bearing bush must be free of oil and grease. |
15 - | Gasket |
q | Renew if damaged. |
16 - | Pinions |
q | removing and installing → Chapter |
q | For oil pump drive |
17 - | 20 Nm + 1/4 turn (90°) further |
q | replace |
18 - | Pinions |
q | removing and installing → Chapter |
q | For oil pump. |
q | Lock with counterhold -T10172-. |
19 - | Control chain |
q | removing and installing → Chapter |
q | For oil pump. |
q | Before removing mark rotation direction (installation position) |
20 - | 10 Nm |
21 - | Oil level and oil temperature sender -G266- |
q | Renew if damaged. |
q | Checking: → Current flow diagrams, Electrical fault finding and Fitting locations. |
22 - | Oil drain plug, 30 Nm |
q | With attached seal. |
q | replace |
23 - | 13 Nm |
q | Loosen and tighten flywheel end bolts only with long-reach Allen key -T10058-. |
24 - | 45 Nm |
25 - | Oil sump |
q | removing and installing → Chapter |
q | Clean sealing surface before fitting. |
q | Install with silicone sealant -D 176 600 A1-. |
26 - | 14 Nm + 1/4 turn (90°) further |
27 - | Oil pump |
Caution
|
q | with oil suction pipe |
q | Specified torque oil suction pipe: 9 Nm |
28 - | 5 Nm |
29 - | Oil settling tank |