Before inserting bolts for assembly mounting, bracket -B- must be installed and bolted; torque settings for bracket → Chapter. |
Continuation for all vehicles |
–
| Align assembly mountings stress-free by rocking. |
Note Torque settings for engine and gearbox mountings → Chapter. |
Vehicles with 5-speed manual gearbox 006 |
–
| Connect pipe/hose to slave cylinder and secure with clip → Rep. Gr.30 |
–
| Attach operating cables to gearbox, adjust if necessary → Rep. Gr.34 |
Vehicles with 6-speed manual gearbox 02N |
–
| Connect pipe/hose to slave cylinder and secure with clip → Rep. Gr.30 |
–
| Attach operating cables to gearbox, adjust if necessary → Rep. Gr.34 |
Vehicles with 4-speed automatic gearbox 099 |
–
| Install selector lever cable on gearbox, adjust if necessary → Rep. Gr.37 |
Vehicles with 5-speed automatic gearbox 09B |
–
| Install selector lever cable on gearbox, adjust if necessary → Rep. Gr.37 |
Continuation for all vehicles |
–
| Install front exhaust pipe → Chapter, Front exhaust pipe and catalytic converter with attachments. |
–
| Tighten hydraulic line for power assisted steering on right engine bracket; torque setting: 20 Nm. |
Vehicles with air conditioner |
Continuation for all vehicles |
Vehicles with engine code AJH |
–
| Install air pipes between turbocharger/charge air cooler, turbocharger/air filter and charge air cooler/throttle valve control module → Chapter, Removing and installing parts of the charge air cooling system: engine code AJH. |
–
| Install intake hose → Chapter, Removing and installing parts of the charge air cooling system: engine code AJH. |
–
| Install pressure hose between secondary air pump motor -V101- and combination valve → Chapter, Removing and installing parts of the secondary air system. |
–
| Adjusting accelerator cable → Chapter, Repairing accelerator mechanism. |
Vehicles with engine code AWC |
–
| Install air pipes between turbocharger/charge air cooler, turbocharger/air filter and charge air cooler/throttle valve control module → Chapter, Removing and installing parts of the charge air cooling system: engine code AWC. |
–
| Install intake hose → Chapter, Removing and installing parts of the charge air cooling system: engine code AWC. |
–
| Install pressure hose between secondary air pump motor -V101- and combination valve → Chapter, Removing and installing parts of the secondary air system. |
Continuation for all vehicles |
–
| Install battery and battery tray. |
Vehicles with engine code AJH |
–
| Carry out a test drive and interrogate fault memory: → Rep. Gr.01 |
–
| Co-ordinate engine electronics control unit with throttle valve control module → Rep. Gr.24 |
Vehicles with engine code AWC |
–
| Carry out a test drive and interrogate fault memory: → Rep. Gr.01 |
–
| Adapt engine control unit to throttle valve control module and exhaust gas recirculation valve → Rep. Gr.24 |
Vehicles with 5-speed automatic gearbox 09B |
|
|
|