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| Disconnect fuel supply and return pipe and cable from activated charcoal filter system solenoid valve 1 -arrows- from fuel rail. |
WARNING Fuel supply lines are under pressure! Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection. |
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| Unclip fuel hoses from bracket. |
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| Seal lines so that fuel system is not contaminated by dirt. |
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| Pull off necessary vacuum and breather hoses from engine. |
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| Remove noise insulation tray. |
Vehicles with engine code AJH |
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| Remove pressure hose between secondary air pump motor and combination valve → Chapter, Removing and installing parts of the secondary air system. |
Note Press buttons on hose couplings to do this. |
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| Remove air pipes between turbocharger/charge air cooler and charge air cooler/throttle valve control module → Chapter, Removing and installing parts of the charge air cooling system: engine code AJH. |
Vehicles with engine code AWC |
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| Remove pressure hose between secondary air pump motor and combination valve → Chapter, Removing and installing parts of the secondary air system. |
Note Press buttons on hose couplings to do this. |
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| Remove air pipes between turbocharger/charge air cooler, turbocharger/air filter and charge air cooler/throttle valve control module → Chapter, Removing and installing parts of the charge air cooling system: engine code AWC. |
Vehicles with 5-speed manual gearbox 006 |
Vehicles with 6-speed manual gearbox 02N |
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| Pull pipe/hose off slave cylinder on gearbox and expose → Rep. Gr.30 |
Vehicles with 4-speed automatic gearbox 099 |
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| Unbolt drive shafts from flanged shaft/gearbox and tie up → Rep. Gr.40 |
Vehicles with 5-speed automatic gearbox 09B |
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| Unbolt drive shafts from flanged shaft/gearbox and tie up → Rep. Gr.40 |
Vehicles with air conditioner |
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| Observe additional remarks and installation work → Chapter. |
Continuation for all vehicles |
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| Unbolt power assisted steering vane pump from compact bracket and lay to side, hoses remain connected: → Rep. Gr.48. |
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| Unbolt hydraulic line for power assisted steering from right engine bracket. |
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| Remove front exhaust pipe → Chapter, Front exhaust pipe and catalytic converter and attachments. |
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| Pull connectors off thermo switch and radiator fan. |
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| Pull radiator coolant hoses off engine using hose clip pliers -V.A.G 1921- or spring-type clip pliers -VAS 5024A-. |
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| Insert engine bracket -T10012- in engine and gearbox jack -V.A.G 1383 A-. |
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