Leon Mk2
Note
|
| 1 - | Circlip |
| q | replace |
| 2 - | Piston pin |
| q | If difficult to move, heat piston to 60 °C |
| 3 - | Piston |
| q | check → Chapter |
| q | Mark installation position and cylinder number. |
| q | Arrow on piston crown points to pulley end |
| q | Install using piston ring clamp |
| 4 - | Compression rings |
| q | Offset gaps by 120° |
| q | Remove and fit compression rings using pliers adapted for piston rings |
| q | The mark „TOP“ must face towards piston crown |
| q | Checking ring gap → Chapter |
| q | Checking piston ring side clearance → Chapter |
| 5 - | Oil scraper rings |
| q | Carefully remove and install by hand the oil scraper rings made up of 3 parts |
| q | Checking ring gap → Chapter |
| q | The play between the rings and the grooves cannot be measured |
| 6 - | Conrod bolt |
| q | Tightening torque: 30 Nm + 90° |
| q | replace |
| q | Oil threads and contact surface. |
| 7 - | Conrod bearing cap |
| q | Rods divided by fracturing (cracking) can only be fitted in one position and only with the corresponding conrod |
| q | Before removing mark the cylinder assignment -A- |
| q | Fitting position: the marking -B- shows toward the belt pulley (if there is no marking, this must be made before removing) |
| 8 - | Bearing cap |
| q | Do not interchange used bearing shells. |
| q | Insert bearing shells centrally. |
| q | Checking radial clearance → Chapter |
| 9 - | Conrod |
| q | Renew as set only. |
| q | Mark cylinder allocation before removing -A- |
| q | Fitting position: the marking -B- shows toward the belt pulley (if there is no marking, this must be made before removing) |
| q | Piston axial guided |
| q | Measuring radial clearance → Chapter |
