seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Valve guides: verification > < Valve dimensions
Valve seats: reworking
Valve seats: reworking
  Note
If there is not achieved a good seating pattern by lapping the valve seats, the valve seats must be reworked
Special tools and workshop equipment required
t  Depth gauge
t  Valve seat re-facing tool
  Note
t  When repairing engines with leaking valves, it is not sufficient to reface the valve seats and renew the valves. The valve guides must also be checked for wear. This is particularly important on high mileage engines → Chapter.
t  The valve seats should only be reworked just enough to produce a good seating pattern.
t  The maximum permissible machining dimension must be calculated before starting work.
t  If the reworking dimension is exceeded, hydraulic valve compensation can no longer be guaranteed and the cylinder head should be renewed.
Maximum permissible reworking dimension: calculation
–  Insert valve and press firmly against valve seat.
  Note
If the valve is to be renewed as part of a repair, use a new valve for the calculation.
   
–  Measure the distance -a- between end of valve stem (upper edge) and upper cylinder head surface with a depth gauge.
–  Calculate maximum permissible reworking dimension from measured distance and minimum dimension.
  A15-0576
Minimum dimensions
Inlet valves, outerInlet valve centralExhaust valves
31.0 mm32.2 mm31.9 mm

Measured distance minus minimum dimension = max. permissible reworking dimension.
   
Example for inlet valve (outer):
 Measured distance 31.4 mm
Minimum dimension– 31.0 mm
=Max. permissible machining dimension= 0.4 mm

  Note
If the maximum permissible reworking dimension is 0 mm or less than 0 mm, repeat the measurement with a new valve. If the measured result is again 0 mm or less, renew the cylinder head.
   
Inlet valve seat: Reworking
a - Ø 26.2 mm
b - 1.5 ... 1.8 mm
Z - Lower edge of cylinder head
α - 45° valve seating angle
β - 30° upper correction angle
γ - 60° lower correction angle
  Note
permitted proximity to be calculated Removal → Anchor.
  A15-0374
Reworking the exhaust valve seat
a - Ø 29.0 mm
b - 1.8 mm
Z - Lower edge of cylinder head
α - 45° valve seating angle
β - 30° upper correction angle
γ - 60° lower correction angle
  Note
permitted proximity to be calculated Removal → Anchor.
  A15-0374

Valve guides: verification > < Valve dimensions