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Removing and installing camshafts - 1.8 litre engine > < Valve control
Valve gear - Assembly overview, 1.8 litre engine
   
Valve gear - Assembly overview, 1.8 litre engine
1 - Outlet valve
q   Not to be reworked, only grinding in is permissible
q   Valve dimensions → Fig.
q   Checking valve guides → Chapter
2 - Cylinder head
3 - Valve guide
q   Checking → Chapter
4 - Valve stem seal
q   Replace: With cylinder head installed → Chapter, with cylinder head removed → Chapter
5 - Valve spring
6 - Valve plate spring
7 - Woodruff keys
8 - Hydraulic valve compensation element
q   Do not exchange position
q   Oil contact surface.
9 - Exhaust camshaft
q   Removing and installing → Chapter
q   Check radial play with a Plastigage thread (with roller rocker arms removed)
q   Radial clearance: 0.024 ... 0.066 mm
q   Runout: max. 0.04 mm
10 - Cylinder head cover
q   With integrated camshaft bearings
q   Clean sealing surface; machining not permitted.
q   Remove old sealant residues
11 - Bolt.
q   Replace
q   Loosening → Fig.
q   Tightening sequence → Fig.
12 - O ring
q   Replace
q   Lubricate with engine oil.
13 - Sealing plug
14 - Supply camshaft
q   Removing and installing → Chapter
q   Check radial play with a Plastigage thread (with roller rocker arms removed)
q   Radial clearance: 0.024 ... 0.066 mm
q   Runout: max. 0.04 mm
15 - Sealing plug
q   Replace
q   Removing: sealing cap with cylinder head cover installed: pierce on one side of the cover with a punch and pry out
q   Installing → Anchor
16 - Inlet valve
q   Not to be reworked, only grinding in is permissible
q   Valve dimensions → Fig.
q   Checking valve guides → Chapter

   
Loosening cylinder head cover
–  Slacken cylinder head cover bolts in the sequence 1 ... 6.
  A15-10557
Tightening sequence for cylinder head
–  Renew bolts
1.  Fit bolts in the sequence -1 ... 6- and hand-tighten in several stages.
2.  Tighten bolts in the sequence -1 to 6- to 8 Nm using torque wrench.
3.  Turn 90° further in the sequence -1 ... 6- using a rigid wrench.
  Note
Take care to keep cylinder head cover straight.
  A15-10558
Valve dimensions
  Note
Inlet and exhaust valves must not be machined. Only lapping-in is permitted.
  A15-0326
Dim.Inlet valveOutlet valve
Ø amm33,85 ± 0,1028,0 ± 0,1
Ø bmm5,98 ± 0,015,96 ± 0,01
cmm104,0 ± 0,2101,9 ± 0,2
α∠°4545

   

Removing and installing camshafts - 1.8 litre engine > < Valve control