seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Intake manifold - exploded view > < Injection system (CDHA, CDHB)
Overview of fitting locations
Overview of fitting locations
Components A to I are not shown in the overview.
   
1 - Lambda probe -G39- and Lambda probe heater -Z19-
q   Fitting location → Fig.
q   Removing and installing → Chapter
2 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
q   Fitting location → Fig.
q   Removing and installing → Chapter
3 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
4 - High-pressure fuel pump
q   Removing and installing → Fig.
5 - Vacuum unit for intake manifold flaps (air flow control flaps)
q   Fitting location → Fig.
6 - Intake manifold flap valve -N316-
q   Fitting location → Fig.
7 - Engine speed sender -G28-
q   Fitting location → Fig.
q   4.5 Nm
8 - Activated charcoal filter solenoid valve 1 -N80-
9 - 6-pin connectors
q   For the Lambda probe -G39- with Lambda probe heating -Z19- (black)
q   Lambda probe after catalytic converter -G130- and Lambda probe 1 heater, after catalytic converter -Z29- (brown connector)
q   Fitting location → Fig.
10 - Electrical connectors for
q   Knock sensor 1 -G61-
q   Intake manifold flap valve -N316-
q   Fuel pressure sender -G247-
q   Intake manifold flap potentiometer -G336-
q   Coolant temperature sender -G62-
q   Hall sender -G40-
q   Injectors -N30- ... -N33-
q   Fitting location → Fig.
11 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter
12 - Charge air pressure sender -G31-
q   Fitting location → Fig.
q   Removing and installing → Chapter
13 - Throttle valve module -J338-, throttle valve drive for electric throttle operation -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   Throttle valve module -J338- must be re-adapted to engine control unit -J623- each time it is removed, installed or renewed
q   Fitting location → Fig.
14 - Intake air temperature sender -G42-
q   Fitting location → Fig.
15 - Knock sensor I -G61-
q   To remove, first remove coolant pump with thermostat
q   20 Nm
q   Removing and installing → Chapter
16 - Coolant temperature sender -G62-
q   Fitting location → Fig.
17 - Valve for oil pressure control -N428-
q   Fitting location → Fig.
q   Removing and installing → Chapter
18 - Oil pressure switch for reduced oil pressure -F378-
q   Fitting location → Fig.
q   Removing and installing → Chapter
19 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter
20 - Oil pressure switch -F22-
q   Fitting location → Fig.
q   Verification, removing and fitting → Chapter
21 - Intake manifold flap potentiometer -G336-
q   Fitting location → Fig.
22 - Hall sender -G40- (camshaft position sensor)
q   Fitting location → Fig.
23 - Camshaft control valve 1 -N205-
q   Fitting location → Fig.
q   Removing and installing → Chapter
24 - Ignition coils with output stages
q   Fitting location → Fig.
q   Puller -T40039- is required for removing ignition coils from cylinder head.
q   Removing and installing → Chapter
25 - Turbocharger air recirculation valve -N249-
q   Located directly on turbocharger → Fig.
26 - Charge pressure control solenoid valve -N75-
q   Located directly on turbocharger → Fig.
27 - Air mass meter -G70-
q   Removing and installing → Chapter
A - Diagnostic connector
q   In the moulding for the rollers, on the driver's side.
B - Fuel pump control unit -J538-
q   Fitting location → Fig.
C - Brake light switch - F- and brake pedal switch -F47-
q   Fitting location → Fig.
q   In footwell on brake pedal
q   Removing and installing → Rep. gr.45
D - Clutch position sender -G476-
q   Fitting location → Fig.
E - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
q   On accelerator pedal (both senders are accommodated in one housing)
q   Removing and installing → Chapter
F - Radiator fan control unit -J293-
q   Incorporated in radiator fan
G - Injectors
q   In fuel rail
q   Cylinder 1 injector -N30-
q   Cylinder 2 injector -N31-
q   Cylinder 3 injector -N32-
q   Cylinder 4 injector -N33-
q   Removing and installing → Chapter
H - Continued coolant circulation pump -V51-
q   For hot countries only
q   Fitting location → Fig.
q   Removing and installing → Chapter
I - Electrohydraulic engine mounting solenoid valve (left-side) -N144-
q   Not installed in all vehicles (depends on gearbox type)

   
Engine control unit -J623-
t  In left-side electronics box in engine compartment.
  A10-0996
Fuel pump control unit -J538--1-
  A20-1269
Accelerator position sender -G79- and accelerator position sender 2 -G185-
  A20-0799
Clutch position sender -G476--2-
Integrated functions: Clutch pedal switch for engine start -F194- and clutch pedal switch -F36-
1 - Brake light switch -F- and brake pedal switch -F47-
  A30-10157
Continued coolant circulation pump -V51-
1 - Electrical connector for continued coolant circulation pump -V51-
  A19-10407
Ignition coils
1 - Ignition coil 1 with output stage -N70-
2 - Ignition coil 2 with output stage -N127-
3 - Ignition coil 3 with output stage -N291-
4 - Ignition coil 4 with output stage -N292-
  A24-10603
Fuel pressure sender -G247--1-
l  Make sure that connecting piece is tightened to specified torque „25 Nm“ before installing fuel pressure sender -G247-
  A24-10445
Intake manifold flap valve -N316--2-
1 - Vacuum unit for the intake manifold flaps
  A24-10425
Intake manifold flap potentiometer -G336--1-
  A24-10448
Hall sender -G40--1-
  A24-10434
Connectors
1 - From activated charcoal filter solenoid valve 1 -N80-
2 - From knock sensor 1 -G61-
3 - (14-pin connector) from intake manifold flap valve -N316-, fuel pressure sender -G247-, intake manifold flap potentiometer -G336-, coolant temperature sender -G62- and Hall sender -G40-
4 - (8-pin) from injectors -N30 ... N33
5 - From throttle valve module -J338-
6 - From intake air temperature sender -G42-
  A24-10593
High-pressure fuel pump
t  Fuel pressure regulating valve -N276--1-
t  High-pressure fuel pump -2-
t  -Arrows- denote securing bolts
  A24-10588
Engine speed sender -G28--2-
  A24-10612
Inlet camshaft control valve 1 -N205--arrow-
  A24-10478
Components:
1 - Intake air temperature sender -G42-
2 - Throttle valve control mechanism -J338-
  A24-10142
Coolant temperature sender -G62--1-
  A24-10435
Charge air pressure sender -G31--1-
–  Removing and installing → Chapter
  A24-10591
Oil pressure switch
2 - Oil pressure switch -F22-
3 - Oil pressure switch for reduced oil pressure -F378-
  A17-10420
Valve for oil pressure control -N428--3-
  A17-10421
Component and electrical connectors
1 - Activated charcoal filter solenoid valve 1 -N80-
2 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
3 - Lambda probe -G39- and Lambda probe heater -Z19-
  A24-10590
Lambda probes:
1 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
2 - Lambda probe -G39- and Lambda probe heater -Z19-
  A24-10589
Turbocharger parts
1 - Turbocharger
2 - Vacuum unit for turbocharger; checking, adjusting, removing and installing → Rep. gr.21
3 - Charge pressure control solenoid valve -N75-
4 - Turbocharger air recirculation valve -N249- (note installation position, refer to next figure)
  A24-10594
Pay attention to installation position of turbocharger air recirculation valve -N249-
  A21-10057

Intake manifold - exploded view > < Injection system (CDHA, CDHB)