seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Assembly overview - part II, intake manifold > < Parts I and II intake pipe - assembly overview
Assembly overview - part I, intake manifold
Assembly overview - part I, intake manifold
  Note
t  If the hoses for repair have been decoupled, all hoses must be checked for tight connection following installation.
t  On hoses with tags, pull to check the correct installation.
   
1 - Intake air temperature sender 3 -G520- with intake manifold pressure sender 3 -G583-
2 - 5 Nm
3 - 7 Nm
q   Self-tapping bolt.
q   The securing screws should only be tightened with a screwdriver when their max torque is set to 500 / min and a tightening torque of maximum 7 Nm.
4 - Inlet connection
5 - Oil seal
q   Replace
q   Before installing, lightly coat seal with clean engine oil.
6 - Regulating flap control unit -J808-
q   removing and fitting → Chapter
  Note
Regulating flap control units with plastic housing need not be adapted to the engine control unit -J623-.
q   When replaced, the learn value must be deleted and the engine control unit -J623- adapter → Vehicle diagnostic tester„Guided function“
7 - 7 Nm
q   Self-tapping bolt.
q   The securing screws should only be tightened with a screwdriver when their max torque is set to 500 / min and a tightening torque of maximum 7 Nm.
8 - Inlet connection
9 - Hose for intake manifold
10 - 7 Nm
q   Self-tapping bolt.
q   The securing screws should only be tightened with a screwdriver when their max torque is set to 500 / min and a tightening torque of maximum 7 Nm.
11 - 5 Nm
12 - Intake manifold pressure sender -G71-
13 - O ring
q   Replace
14 - Intake manifold
  Note
t  If the intake pipe has been removed, all hoses must be checked for tight connection on the intake pipe following installation.
t  On hoses with tags, pull to check the correct installation.
q   The regulating flap control unit -J808- and the throttle control unit -J338- must be removed and installed for the removal → Chapter
15 - 20 Nm
16 - Fuel pressure sender -G247-, 22 Nm
17 - 80 Nm
18 - Intake manifold lower part
q   To remove and install: using "bracket for bits 5/16""" -V.A.G 1766/2- and Bit -3320/2- → Fig.
q   The regulating flap control unit -J808- and the throttle control unit -J338- and the intake pipe must be removed and installed for the removal → Chapter
19 - Seal
q   Replace
q   Note fitting position:
20 - 20 Nm
21 - Throttle valve control mechanism -J338-
q   removing and fitting → Chapter
q   Clean → Chapter.
q   When replaced, the learn value must be deleted and the engine control unit -J623- adapter → Vehicle diagnostic tester„Guided function“
22 - 7 Nm
23 - Pressure pipe
q   From turbocharger
24 - Retaining bracket
25 - 7 Nm

   
Removing and installing lower part of intake manifold
To remove and install the securing bolt -arrow- use Holder for 5/16 inch bits -V.A.G 1766/2- and Bit -3320/2-.
  N24-10685

Assembly overview - part II, intake manifold > < Parts I and II intake pipe - assembly overview