Leon Mk2
Assembly overview |
1 - | 50 Nm +1/4 turn further (90º) |
q | Only tighten to 50 Nm when measuring crankshaft radial clearance. Do not turn further. |
2 - | Bearing cap |
q | Do not interchange bearing caps (mark positions). |
q | Bearing cap 3 with recesses for thrust washers |
q | Bearing shell retaining lugs in cylinder block and bearing caps must align. |
3 - | Crankshaft |
q | New axial play: 0.07 ... 0.24 mm |
q | Wear limit: 0.26 mm |
Check radial clearance with Plastigage |
q | new: 0.03 ... 0.05 mm |
q | Wear limit: 0.13 mm |
q | Do not rotate the crankshaft when checking the radial clearance |
q | Pulling needle bearing out of and driving into crankshaft → Chapter. |
q | Crankshaft dimensions → Chapter. |
4 - | Sealing flange with sender wheel and oil seal |
q | With engine speed sender -G28- (not illustrated). |
q | Tightening torque for the engine speed sender -G28-: 5 Nm |
q | Renew sealing flange complete with oil seal and sender wheel only. |
q | Renewing crankshaft sealing flange - flywheel end → Chapter. |
5 - | 12 Nm |
q | Replace |
6 - | Thrust washers |
q | For bearing cap 3. |
q | Note location |
7 - | Bearing cap |
q | In cylinder block. |
8 - | Pinions |
q | Removing and installing → Chapter. |
q | For oil pump drive and timing chain. |
q | Contact surfaces must be free of oil and grease. |
9 - | Bearing cap |
q | In bearing cap. |
q | Do not interchange used bearing shells (mark). |