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Test intake manifold change-over function > < Checking components
Checking fuel pressure senderG247
   
Checking fuel pressure sender -G247-
Special tools and workshop equipment required
t  attachment tool -T10118-
t  "Deep hexagon socket, 27 mm" -VAS 5301/7-
t  Pressure sensor tester -VAS 6394/1-
t  Adapter -VAS 6394/2-
t  Adapter for the testing functions -VAS 5570-
t  Torque wrench -V.A.G 1331-
t  Vehicle diagnosis tester

Procedure:
–  Remove the engine cover → Chapter
–  Remove the fuel pressure sender -G247- → Chapter.
   
–  Lubricate the taper seal of the adapter -VAS 6294/2- with clean engine oil and screw into the fuel rail. Tightening torque: 27 Nm
  N24-10489
–  Loosen the sealing plug -2- and screw in the fuel pressure sender -G247- into pressure tester -VAS 6394/1-. Tightening torque: 27 Nm
–  Connect the pressure line of the pressure tester -VAS 6394/1- to the adapter -VAS 6394/2-.
  N24-10400
–  Connect the fuel pressure sender to the electric connector of the sensor using the Adapter -VAS 5570-.
  N24-10488
–  Switch on the pressure tester -VAS 6394/1- by pressing the switch -A- once.
  Note
t  If the -A- button is pressed for 2 seconds, the lighting illuminates for 20 seconds.
t  If the digital pressure gauge -VAS 6394/1- reading is not 0 bar, carry out a zero calibration procedure → operating instructions.
–  Connect vehicle diagnosis tester to diagnostic connection.
–  Switch on ignition.
–  Select the following options one after another on the display of the vehicle diagnosis device:
Vehicle self-diagnosis
Self-diagnoses
Engine electronics
Measured values
–  Select the measured value block 140 and confirm with Q.
The actual fuel pressure value is shown in display zone 3, measured by the fuel pressure sender -G247-.
–  Then start engine.
–  The value displayed on the pressure tester -VAS 6394/1- is compared with the pressure displayed on the vehicle diagnosis device.
l  The pressure difference should not be more than 5 bar.
–  When the difference is more then 5 bar, the fuel pressure sender -G247- must be replaced.
  WARNING
The pressure tester -VAS 6394- is under high fuel pressure. Disconnect the connector from the fuel pressure sender -G247- when the engine is running. This should result in the fuel pressure dropping to approx. 6 bar. Switch ignition OFF. Wrap a clean cloth around the fuel pressure sender -G247- and then dissipate the residual pressure by carefully loosening the fuel pressure sender -G247-.
–  Repeat the test with the new fuel pressure sender -G247- and compare the two pressure values.
If the values still do not correspond:
–  Check wiring using a → vehicle diagnosis tester.
  N24-10457

Test intake manifold change-over function > < Checking components