skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Summary of components of windscreen > < Glued windows
Removing and installing glued windows
Removing and installing glued windows
  Note
For safety reasons, re-using a cut-out windscreen is not permissible. The windscreen must always be replaced with a new original part. The cut-out rear and side windows can be re-used after a thorough inspection. As the cut-out windows are marked with the vehicle identification number, they cannot be used for another body. Therefore new windows must be inserted when replacing the body.
Special tools and workshop equipment required
t  Cutting cord or cutting wire holder, e.g. -TWH 200- and -DGE 100-.
t  Straightening knife e.g. -SB - 531- or glass scraper -SC - 170-.
t  Device for inserting cutting cord or cutting wire.
t  Spooler e.g. -V.A.G 1654A- with steering roller -V.A.G 1474/1-.
t  Cutting wire e.g. -357 853 999 A-.
t  Cutting cord e.g. -357 845 955-.
t  Cup suction tool e.g. -V.A.G 1344-.
t  Cartridge heating box e.g. -V.A.G 1939A-.
t  Compressed air pistol, e.g. -V.A.S 5237-.
t  Electrical cutting tool -V.A.G 1561/A- .
t  Pneumatic cutting tool -VAS 5177-.
   
Adhesive materialsSpare part No.Purpose, application rangeDenomination, manufacturer, comment
2K Window glue (PUR)-DA 004 600 A2-1)Strong glueing of the windscreen, rear and side windows. Adhesive cement hardens fast so the work must be done swiftly and skillfully.Caution: Comply with the manufacturer's handling instructions.
1K Window glue (PUR)-DH 009 100-1) 2)Strong glueing of the windscreen, rear and side windows.300 ml filling
1K Window glue (PUR)-DH 009 100 03-1) 2) 3)Strong glueing of the windscreen, rear and side windows.110 ml small filling
Activator-D 181 801 A1-Activates the previously sectioned original layer. 
Applicator-D 009 500 25-Apply primer and activator. 
Primer for windows and painted surfaces.-D 009 200 02-Priming the windows. Must be applied to window. Is applied to paint before applying glue and sealant (PUR). 
Cleaning solution-D 009 401 04-For cleaning all surfaces to which primer or glue is applied. 
Glue remover-D 002 000 10-Removes glue residuesMust not be used on glued surfaces before glueing.

1) Observe waiting time .
2) According to manufacturer's instructions heat up with cartridge heater e.g V.A.G 1939.
3) Small cartridge 110 ml, for sealing work, or if the 300 ml cartridge is not adequate.
   

Summary of components of windscreen > < Glued windows