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Skoda Workshop Service and Repair Manuals

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Removing and installing the master brake cylinder - RHD vehicles > < Removing and installing brake pressure sender 1 G201 and brake pressure sender 2 G214

Octavia Mk1

Removing and installing the master brake cylinder - LHD vehicles
Removing and installing the master brake cylinder - LHD vehicles
Special tools and workshop equipment required
t  Hose clamp -MP 7-602-
t  Extraction bottle (commercially available)
t  Brake fluid → Chapter
t  Repair set SP.-no. -1 HO 698 311 A-
  Note
t  Before disconnecting the battery determine the code of radio sets fitted with anti-theft coding.
t  After connecting the battery, perform the following:
–  on vehicles with radio encoding, carry out the coding,
–  set clock,
–  initialise power windows on vehicles fitted with power windows → BookletOctavia.
Removing
–  Disconnect battery.
   
–  Disconnect the plug -1- of the air mass meter from the air guide pipe of the air filter.
–  Remove the relay carrier above the brake servo unit on diesel engines.
–  Lay sufficient non-fluffing cloths around the plenum chamber, the engine and the gearbox.
  A45-0041
–  Disconnect plug -1- from brake fluid level warning contact -F34-.
–  Using an extraction bottle extract as much brake fluid as possible from the brake fluid reservoir -5-.
–  Clamp off the running-on line of the clutch master cylinder -2- with hose clamp -MP 7-602-.
–  Disconnect the running-on line of the clutch master cylinder -2- from the brake fluid reservoir -5- and tie up.
3 - Master brake cylinder
4 - Heat shield
  S47-0065
–  Disconnect the plug -arrows- of the brake pressure sender -2- and -3-.
–  Release the nuts of the master brake cylinder -1-.
–  If present, remove the heat shield.
–  Carefully remove the master brake cylinder -1- from the brake servo unit.
Install
Installation is carried out in the reverse order.
–  Replace the gasket ring between the master brake cylinder and the brake servo unit.
–  When installing the master brake cylinder with the brake servo unit pay attention to the correct positioning of the pressure rod in the master brake cylinder.
–  Only fill up with new brake fluid after installing.
–  Connect battery → Electrical System; Rep. gr.27.
–  Bleeding Brake System → Chapter.
–  Bleed clutch system (manual gearbox) → Manual Gearbox; Rep. gr.30.
–  Initiate basic setting → Chapter.
–  Interrogate the fault memory → Chapter.
–  Erasing fault memory → Chapter.
  S47-0064
Tightening torque:
Master brake cylinder to brake servo unit20 Nm

   

Removing and installing the master brake cylinder - RHD vehicles > < Removing and installing brake pressure sender 1 G201 and brake pressure sender 2 G214