Octavia Mk1
Note
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1 - | Outer CV joint |
t | must be replaced completely |
t | removing → Fig. |
t | install: drive onto the shaft with a plastic hammer until the compressed circlip expands |
t | grease → Chapter |
t | check → Chapter |
2 - | Circlip |
t | replace |
t | insert into the groove at the shaft |
3 - | Thrust ring |
t | Fitting position → Fig. |
4 - | Disc spring |
t | Fitting position → Fig. |
5 - | Open warm-type clamp |
t | replace |
t | tension with tensioning pliers, e.g. -V.A.G 1682- → Fig. |
6 - | Joint boot |
t | Material: Hytrel (Polyelastomere) |
t | inspect for tears and chafing points |
7 - | Open warm-type clamp |
t | replace |
t | tensioning → Fig. |
8 - | Drive shaft (solid shaft) |
t | Assignment → Electronic Catalogue of Original Parts |
9 - | 39 Nm |
t | M8 x 48 |
10 - | Shim |
11 - | Open warm-type clamp |
t | replace |
t | tensioning → Fig. |
12 - | Joint boot for inner CV joint |
t | Material: Hytrel (Polyelastomere) |
t | inspect for tears and chafing points |
t | remove with a drift |
13 - | Disc spring |
t | Fitting position → Fig. |
14 - | Inner CV joint |
t | must be replaced completely |
t | pressing off → Fig. |
t | pressing on → Fig. |
t | grease → Anchor |
t | check → Chapter |
15 - | Gasket |
t | The adherend on the inner CV joint must be free of grease and oil! |
t | replace |
t | Remove the protective foil and stick the gasket into the inner joint |
16 - | Circlip |
t | replace |
t | remove and install with sprung pliers, e.g. -VW161 A- |
Note
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Grease | of which in: | ||
Outer joint | Total amount | Joint | Joint boot |
Ø mm | [g] | [g] | [g] |
90 | 90 | 40 | 40 |
Inner joint | |||
100 | 120 | 50 | 70 |
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Note
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