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Mixture preparation system, electronic inj.,Gas > < Read measured value block and basic setting
List of display groups
   
List of display groups
Display group 000 (display values in decimals)
Test conditions
l  Engine idling
l  Coolant temperature minimum 80°C
l  electrical consumers disconnected
Display fields displayed
specified value
corresponds to measured value
12345678910Engine speed77 - 68760 - 860 rpm
         Injection period5 - 122.56 - 6.14 ms
        Throttle valve potentiometer voltage24 - 504.53 - 4.02 V
       not assigned00
      Lambda control correction factor75 - 165Standard value 128
     Lambda probe voltage0 - 2050 - 1 V
    Intake manifold pressure45 - 88300 - 500 mbar
   Coolant temperature37 - 1880 - 110 °C
  Battery voltage186 - 22612 - 14.5 V
 Intake manifold temperature156 - 3515 - 80 °C

Test table - Display group 000
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1less than 351)
t  Open circuit in wiring or line short-circuit to intake air temperature sender
–  Test cable to sender for open circuit and short-circuit
greater than 1561)
t  Intake air temperature sender faulty
–  Test intake air temperature sender → Chapter
2less than 186
t  AC generator defective, battery heavily discharged
–  Test voltage, recharge battery
 
t  Vehicle voltage heavily loaded just after start by a high charge current or by auxiliary equipment
–  Increase engine speed slightly for a few minutes and switch off additional consumers
 
t  Transition resistance in the positive power supply or earth connection for engine control unit
–  Check the supply voltage of the engine control unit → Chapter
 
t  Current consumption with ignition off
–  Eliminate current consumption
greater than 226
t  Voltage regulator on AC generator defective
–  Test voltage, replace regulator if necessary
 
t  Overvoltage due to starting aid or quick charger
–  Interrogating fault memory → Chapter
3less than 18
t  Coolant temperature sender or cable connection to engine control unit faulty
–  Test coolant temperature sender -G62- → Chapter
t  Radiator dirty
–  Clean radiator
t  Radiator fan not operational
–  Test function of the radiator fan
t  Coolant regulator (thermostat) defective
–  Inspect coolant regulator (thermostat)
greater than 37
t  Engine too cold
–  Warm up engine to operating temperature
t  Coolant temperature sender or cable connection to engine control unit faulty
–  Test coolant temperature sender -G62- → Chapter
t  Coolant regulator (thermostat) remains open
–  Inspect coolant regulator (thermostat)
4Value outside the tolerance
t  Air filter dirty or air supply blocked
–  Replace air filter or unblock air supply
t  Unmetered air
–  Eliminate unmetered air

1) Depending on the ambient temperature
Test table - Display group 000
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
5Display does not fluctuate
t  large unmetered air volume
–  Eliminate unmetered air
t  Spark plug defective
–  Inspect spark plugs
t  Holding pressure too low or too high
–  Test fuel pressure regulator and holding pressure → Chapter
t  Injection valve defective
–  Testing injection valves → Chapter
t  Coolant temperature sender - G62- faulty
–  Test coolant temperature sender -G62- → Chapter
t  Activated charcoal filter solenoid valve -N80- defective, blocked or jams
–  Testing solenoid valve for activated charcoal filter → Chapter.
t  Lambda probe heater does not operate
–  Check lambda probe heater → Chapter
t  Lambda probe defective or dirty
–  Interrogate fault memory → Chapter, if necessary check lambda probe → Chapter
constant 255
t  Short circuit to positive through: Lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter
constant 80
t  Line interruption through: lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter
constant 0
t  Short circuit to earth through: Lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter
6Ignore
8less than 24
t  Basic setting of the throttle valve control unit not carried out
–  Perform basic setting of the throttle valve control unit → Chapter.
t  Throttle valve potentiometer in the throttle valve control unit -J338- defective or incorrectly set
–  Inspecting throttle valve control unit -J338- → Chapter
t  Incorrect throttle cable setting
–  Adjusting throttle control cable → 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
t  Throttle valve jams
–  Adjusting throttle control cable → 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
greater than 50
t  Throttle valve potentiometer in the throttle valve control unit -J338- defective or incorrectly set
–  Inspecting throttle valve control unit -J338- → Chapter
t  Unmetered air between the intake manifold and the air mass meter (results in a higher idling speed)
–  Eliminate unmetered air
9less than 5
t  high fuel volume from the activated charcoal filter system
–  Testing solenoid valve for activated charcoal filter → Chapter
t  incorrect injection valves with too high fuel flow rate fitted
–  Testing fuel injected quantity → Chapter
t  Fuel pressure regulator defective
–  Test fuel pressure regulator and holding pressure → Chapter
greater than 12
t  increased engine load due to additional electric consumers, air conditioning system switched on, steering wheel ready
–  switch off additional consumers, adjust steering wheel to middle position
10less than 68
t  Throttle valve jams or is defective
–  Adjusting throttle control cable

→ 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
t  large unmetered air volume (cannot be compensated (equalised) by idle stabilizer)
–  Eliminate unmetered air
t  Idling switch -F60- not closed or defective
–  Interrogate fault memory, check idling switch → Chapter
t  Throttle valve jams or is defective
–  Adjusting throttle control cable → 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
greater than 77
t  Throttle valve jams or is defective
–  Adjusting throttle control cable → 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
–  Inspecting throttle valve control unit -J338- → Chapter
 
  
t  Air conditioning switched off
–  Air conditioning switched off

Display group 001
   
   
 Reading measured value block1      →← Read-out on display 
 760...860 rpm80...110
°C
0...1,0
V
00000000  
 1234Display field 
     Engine operating condition 
    Lambda probe voltage 
   Coolant temperature 
  Idling speed 
   

Test table - Display group 001
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1 
t  see test table - display group 000, display field 10 → Anchor
 
2 
t  see test table - display group 000, display field 3 → Anchor
 
3If the display does not fluctuate (constant 0.00 to 0.30 V or constant 0.7 to 1.00 V)
t  large unmetered air volume
–  Eliminate unmetered air
 
t  Spark plug defective
–  Inspect spark plugs
 
t  Holding pressure too low or too high
–  Test fuel pressure regulator and holding pressure → Chapter
 
t  Injection valve defective
–  Testing injection valves → Chapter
 
t  Coolant temperature sender - G62- faulty
–  Test coolant temperature sender -G62- → Chapter
 
t  Activated charcoal filter solenoid valve -N80- defective, blocked or jams
–  Testing solenoid valve for activated charcoal filter → Chapter.
 
t  Lambda probe heater does not operate
–  Check lambda probe heater → Chapter
 
t  Lambda probe defective or dirty
–  Interrogate fault memory → Chapter, if necessary check lambda probe → Chapter
 constant 1.00 V
t  Short circuit to positive through: Lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter
 continuously between 0.40 to 0.50 V
t  Line interruption through: lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter
 constant 0.00 V
t  Short circuit to earth through: Lambda probe or signal line or engine control unit
–  Checking lambda probe → Chapter

  Note
t  The voltage signal “mixture rich (low level of residual oxygen)” is at approx. 0.7...1.0 V (related to reference mass).
t  The voltage signal “mixture lean (little residual oxygen)” is at approx. 0.0...0.3 V (related to reference mass).
t  A voltage jump from 0.7...1.0 V to 0.0...0.3 V or vice versa takes place at the transition from “rich” to “lean” and vice versa (λ = 1.0).
t  In view of the steep voltage jump the lambda control is not able to maintain constant the ideal mixture composition which corresponds to λ = 1.0. The control constantly fluctuates back and forward between the “slightly too lean” and “slightly too rich” states.
t  The readout must in some cases be less than 0.3 V and in some cases more than 0.6 V. Readouts below 0.45 V indicate a lean mixture, above 0.45 V a rich mixture.
   
Lambda probe voltage Ul in mV
A: Lambda probe voltage high
t  rich mixture (fuel surplus or air shortage)
t  high CO value
B: Lambda probe voltage low
t  lean mixture (fuel shortage or air surplus)
t  low CO value
  A24-0074
Continuation of the test table - Display group 001
Display fieldDisplay -V.A.G 1552-Meaning of the digits in the 8-digit numerical block (meaning, if display positions = 1)
4xxxxxxxx 
1       Fault stored in fault memory
 1      No meaning
  1     Air conditioning compressor on
   1    Open idling switch 1)
    1   Fault in the lambda control 2)
     1  Throttle valve opened
      1 Engine running (speed >1200 rpm)
       1Coolant temperature below 80°C

1) The reason might be a throttle control cable too tightly adjusted.
2) Not all faults are detected by self-diagnosis. On the display read-out 1, it is essential to check the lambda probe and the lambda control even if no fault has been stored in the fault memory → Chapter.
Display group 002
   
   
 Reading measured value block2      →← Read-out on display 
 760...860 rpm2.56...6.14 ms12...14,5
V
15...80 °C  
 1234Display field 
     Intake manifold temperature 
    Battery voltage 
   Injection period 
  Idling speed 
   

Test table - Display group 002
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1 
t  see test table - display group 000, display field 10 → Anchor
 
2 
t  see test table - display group 000, display field 9 → Anchor
 
3 
t  see test table - display group 000, display field 2 → Anchor
 
4 
t  see test table - display group 000, display field 1 → Anchor
 

Display group 003
   
   
 Reading measured value block3      →← Read-out on display 
 760...860 rpm17...34 %4...10 ∠°22...41 %  
 1234Display field 
     On/off ratio (actuation) for throttle valve positioner 
    Throttle valve angle 
   Engine load signal 
  Idling speed 
   

Test table - Display group 003
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1 
t  see test table - display group 000, display field 10 → Anchor
 
2Signal outside tolerance
t  Air conditioning on
–  Air conditioning switched off
t  electrical consumers switched on
–  Switch off consumers
t  Lambda control on rich or lean load
–  Checking lambda control → Chapter
t  AC compressor continues operating even though the air conditioning system is switched off
–  Check AC compressor switch → Chapter.
t  Unmetered air downstream of air-mass meter
–  Eliminate unmetered air
t  Unmetered air to throttle valve
t  loosened vacuum hoses
–  Check attachment of vacuum hoses
t  Fuel pressure regulator defective
–  Test fuel pressure regulator and holding pressure → Chapter
3less than 4 ∠°
t  Throttle valve potentiometer in the throttle valve control unit defective or incorrectly set
–  Inspecting throttle valve control unit → Chapter
t  Unmetered air between intake manifold and air mass meter
–  Eliminate unmetered air
greater than 10 ∠°
t  Basic setting not performed
–  Perform basic setting → Chapter
t  Throttle valve potentiometer in the throttle valve control unit defective or incorrectly set
–  Inspecting throttle valve control unit → Chapter
t  Incorrect throttle cable setting
–  Adjust throttle control cable and check → 1.6 ltr./55 kW Engine, Mechanics; Rep. Gr.20
t  Throttle valve jams
4less than 22% or more than 41%
t  Air conditioning on
–  Air conditioning switched off
t  electrical consumers switched on
–  Switch off consumers
t  Lambda control on rich or lean load
–  Checking lambda control → Chapter
t  AC compressor continues operating even though the air conditioning system is switched off
–  Check AC compressor switch → Chapter.
t  Unmetered air to throttle valve
–  Eliminate unmetered air
t  loosened vacuum hoses
–  Check attachment of vacuum hoses
t  Fuel pressure regulator
–  Test fuel pressure regulator and holding pressure → Chapter

Display group 004
   
   
 Reading measured value block4      →← Read-out on display 
 760...860 rpm17...34 %25501000000  
 1234Display field 
     Engine operating condition 
    Ignore 
   Engine load signal 
  Idling speed 
   

Test table - Display group 004
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1 
t  see test table - display group 000, display field 10 → Anchor
 
2 
t  see test table - display group 003, display field 2 → Anchor
 

   
Display fieldDisplay -V.A.G 1552-Meaning of the digits in the 8-digit numerical block (meaning, if display positions = 1)
4xxxxxxxx 
1       Trailing throttle
 1      Idling
  1     Partial load
   1    Full load
    1   No meaning
     1  No meaning
      1 No meaning
       1No meaning

Display group 005
   
   
 Reading measured value block5      →← Read-out on display 
 760...860 rpm6...19 %0%   
 1234Display field 
     not assigned 
    Ignore 
   On/off ratio (actuation) of solenoid valve for activated charcoal filter 
  Idling speed 
   

Test table - Display group 005
   
Display fieldDisplay -V.A.G 1552 -Fault causeRectifying fault
1 
t  see test table - display group 000, display field 10 → Anchor
 
2less than 6 % or more than 19 %
t  Activated charcoal filter solenoid valve blocked or jams
–  Testing solenoid valve for activated charcoal filter → Chapter.
t  Leakage in the ventilation of the fuel system
–  Check vacuum line for leaks.
t  Leakage in the suction system
–  Check suction system for leaks
t  Fuel pressure too low or too high
–  Test fuel pressure regulator and holding pressure → Chapter

Display group 006
   
   
 Reading measured value block6      →← Read-out on display 
 75...16575...165xxx20...30  
 1234Display field 
     Ignore 
    Ignore 
   Ignore 
  Ignore 
   

   

Mixture preparation system, electronic inj.,Gas > < Read measured value block and basic setting