skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Disassembling and assembling the gearshift forks > < Disassembling and assembling the gearshift mechanism on the gearbox side up to 04.99
Disassembling and assembling the gearshift mechanism on the gearbox side as of 05.99
Disassembling and assembling the gearshift mechanism on the gearbox side as of 05.99
Special tools and workshop equipment required
t  Pressure plate -MP3-406 (VW 401)-
t  Thrust piece -MP3-448 (VW 408 A)-
t  Pipe section -MP3-479 (VW 423)-
t  Guide piece -MP3-454 (VW 439)-
t  Pressure washer -MP3-456 (VW 447 I)-
t  Interior extractor 18.5...23.5 mm, e.g. -Kukko 21/3-
t  Grease for the plug serration of the clutch disc -G 000 100-
t  Sealing grease -G 052 128 A1-
   
1 - Gearshift shaft
q   As of gearbox manufacturing date 04 09 0, the latching sleeve is modified so that the gearshift shaft can be guided into the 4th gear shift gate when shifting down from the 5th gear to the 4th gear → Fig.
q   as of gearbox manufacturing date 06 08 01, additional catch in the screw cap → Fig.
q   assign according to → Electronic Catalogue of Original Parts
2 - Stop ring
3 - Ball sleeve
q   removing → Fig.
q   installing → Fig.
q   always replace → Electronic Catalogue of Original Parts
4 - Shift cover
q   as of gearbox manufacturing date 04 09 0 with an additional screw, so that the gearshift shaft can be guided into the 4th gear shift gate when shifting down from the 5th gear to the 4th gear → Fig.
q   assign according to → Electronic Catalogue of Original Parts
5 - Reversing light switch -F4-, 20 Nm
q   Grease peg lightly with grease for plug serration of clutch disc -G 000 100-
6 - Cap
q   for gearbox bleeder
7 - Reversing lever
q   Fitting position → Chapter
8 - Bushing
9 - Gasket ring
q   release with a screwdriver
q   Fill half the space between the sealing lips and dust lips with sealing grease -G 052 128 A1-
q   installing → Fig.
10 - Lock washer
q   always replace → Electronic Catalogue of Original Parts
11 - 20 Nm
q   self-locking
q   always replace → Electronic Catalogue of Original Parts
12 - Gearbox shift lever
q   insert in such a way that the interrupted spacing of the teeth matches the gearshift shaft → Fig.
q   may be replaced with the gearshift mechanism mounted
q   Fitting position → Chapter
13 - Screw cap
q   as of gearbox manufacturing date 06 08 01 with catch for the gearshift shaft → Fig.

   
Remove the ball sleeve from the cover
–  Before pulling out the ball sleeve destroy the platic cage and remove the balls.
A - Interior extractor 18.5...23.5 mm, e.g. -Kukko 21/3-
  S34-0328
Press the ball sleeve flush into the gearshift cover
  S34-0329
Insert gasket ring up to the stop
  S34-0320
Install gearshift lever
–  When positioning the gearshift lever, make sure that the tooth opening -arrow A- is located above the interrupted spacing of the teeth for the gearshift shaft -arrow B-.
  A34-0513
Gearshift cover and gearshift shaft modified
As of gearbox manufacturing date 04 09 0, the screw -2- is mounted in the gearshift cover -1-.
Tightening torque
   15 Nm
The latching sleeve for the gearshift shaft was fitted with a leg -3- in this connection.
Operation
When shifting down from the 5th gear to the 4th gear, the screw -2- guides the gearshift shaft into the 4th gear shift gate via the leg -3-.
  N34-1461
Gearshift shaft and screw cap modified
The recesses -A- are incorporated in the gearshift shaft as of gearbox manufacturing date 06 08 01.
The spring -B- is inserted in the screw cap.
Operation
When a forward gear is engaged, the gearshift shaft locks in place with the spring -B- in the screw cap through one of the recesses -A-.
  N34-1581

Disassembling and assembling the gearshift forks > < Disassembling and assembling the gearshift mechanism on the gearbox side up to 04.99