skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Repairing the suspension strut > < Removing and installing the suspension strut
Installing:
Installing:
   
–  Insert suspension strut, while doing so one of the two markings -arrows- must point in direction of travel.
  S40-0258
Tighten screws -arrows- for top shock-absorber fixture.
–  Install water box cover → Body Work → Rep. gr.66.
  S40-0273
–  Attach engine/gearbox jack e. g. -V.A.G 1383/A- with support -T10149- to the wheel hub with a wheel bolt.
–  Position the suspension strut at the wheel-bearing housing.
–  Remove the wire at the wheel-bearing housing.
–  Carefully raise up the wheel-bearing housing using the engine/gearbox jack to the point where the screw for the suspension strut/wheel-bearing housing can be inserted.
–  When lifting, press the brake disc by hand towards the suspension strut.
Otherwise the shock absorber may tilt in the opening of the wheel-bearing housing.
–  Remove spreader -3424-.
  S40-0285
–  Tighten the screwed connection wheel-bearing housing/suspension strut -arrow-.
  S40-0288
–  Unscrew the nuts -arrows-.
–  Pull the wheel-bearing housing with steering joint out of the track control arm.
–  Insert drive shaft into the wheel hub.
–  Insert wheel-bearing housing with steering joint into the track control arm.
–  Screw steering joint to the track control arm -arrows-.
  Note
Make sure the boot is neither damaged nor twisted.
–  Attach ABS speed sensor cable to the suspension strut.
–  Insert coupling rod into suspension strut and tighten.
–  Tighten screw for securing the drive shaft to the wheel hub:
t  Hexagon screw → Chapter
t  Twelve-sided bolt → Chapter
  Note
t  At the same time the vehicle must not be standing on its wheels, otherwise the wheel bearing will be damaged.
t  If the screw is loose, the wheel bearings must not be loaded.
t  If the wheel bearings are loaded through the vehicle's own weight, the wheel bearing will be initially damaged. This shortens the life of the wheel bearing.
t  When moving vehicles with drive shaft removed, it is advisable to install an external joint instead of the drive shaft and tighten with a torque of 120 Nm.
–  Tighten wheel.
  S40-0262
Tightening torques:
Wheel-bearing housing to suspension strut
t  Use new nuts
t  the tip of bolt must point in the direction of travel
70 Nm + 90°
Suspension strut to body
t  Use new screws
15 Nm + 90°
Steering joint to track control arm 
t  Track control arm made of steel casting
60 Nm
t  Track control arm made of steel sheet
100 Nm
Coupling rod to suspension strut
t  Use new nuts!
t  Counterhold the internal serration of the pivot pin
65 Nm
Drive shaft to wheel hub with wheel bearing „hexagon screw“
t  Use new screw
t  Vehicle must not be standing on its wheels for tightening the screw
200 Nm + 180°
Drive shaft to wheel hub with wheel bearing „twelve-sided bolt“
t  Use new screw
t  Vehicle must not be standing on its wheels for tightening the screw
70 Nm + 90°
Wheel bolts120 Nm

   

Repairing the suspension strut > < Removing and installing the suspension strut