Octavia Mk2
Repairing the brake caliper CI 38 |
Note
t | Brake inspection → Chapter. |
t | Install the complete repair set when undertaklng repairs. |
t | Only use white spirits to clean the brakes. |
t | Thinly coat brake cylinder, piston and gasket ring with lithium grease -G 052 150 A2-. |
t | The brake calipers must absolutely be pre-bled before installing them in the vehicle (without brake pads) in case of a repair or when replacing them with new brake calipers → Chapter. |
1 - | Brake caliper with lever for the handbrake cable |
q | replace brake caliper if the lever for the handbrake cable is not sealed |
q | pre-bleed brake caliper after undertaking replacement → Chapter |
2 - | Dust cap |
3 - | Bleeder screw, 10 Nm |
q | thinly coat thread with lithium grease -G 052 150 A2- before screwing in |
4 - | Self-locking screw, 35 Nm |
q | replace after each removal |
q | counterhold on the guide bolt when releasing and tightening |
5 - | Guide bolt |
q | grease before fitting protective cap |
6 - | Protective cap |
q | pull onto brake carrier and guide bolt |
7 - | Brake carrier with guide bolts and protective caps |
q | must be assembled with sufficient grease on the guide bolt, supplied as a spare part |
q | fit a repair set if there is any damage to the protective caps or guide bolts, use the enclosed grease packing to lubricate the guide bolts |
8 - | Protective cap |
q | pull with outer sealing lip onto the piston |
q | removing and installing → Chapter |
9 - | Piston with automatic adjusting device |
q | removing and installing → Chapter |
q | thinly coat piston with assembly paste -G 052 150 A2- before fitting |
10 - | Sealing ring |
q | removing and installing → Chapter |