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Removing and installing suction jet pump for vehicles with four-wheel drive > < Check power consumption

Octavia Mk2

Removing and installing fuel gauge sender 2G169 for vehicles with four-wheel drive
Removing and installing fuel gauge sender 2 -G169- for vehicles with four-wheel drive
Special tools and workshop equipment required
t  Key -T30101 (3087)-
l  The fuel tank must not be more than 3/4 full.
  Note
t  If necessary, extract fuel from the fuel tank → Chapter.
t  Safety precautions when working on the fuel supply system → Chapter.
t  Rules of cleanliness when working on the fuel supply system → Chapter.
t  Make sure that the float arm of the fuel gauge sender 2 -G169- is not bent.
Removing
–  Switch off the ignition and all electrical components and take out the ignition key.
–  Removing rear seat bench → Body Work; Rep. Gr.72.
–  Remove the left cover in direction of travel from the sender for the fuel gauge display 2 -G169-.
–  Disconnect the plug from the fuel gauge sender 2 -G169- and remove the plug connection for the four-wheel drive control unit -J492- from the bracket in the flange.
   
–  Unlock lock ring with the wrench -T30101 -.
  S20-0160
–  Pull the fuel gauge sender 2 -G169- a little upwards and slacken -arrows-.
–  Remove gasket ring.
Install
  Caution
When installing do not bend the float arm of the fuel gauge sender 2 -G169-.
–  Insert the fuel gauge sender 2 -G169- into the fuel tank.
–  Position the suction jet pump in the inside of the fuel tank onto the sender. The catches must click audibly.
–  Insert new dry gasket ring of the flange into the opening of the fuel tank and only now moisten the inside (towards flange) with fuel.
–  Pay attention to the fitting location of the fuel gauge sender 2 -G169 - → Fig..
–  Check correct seating of the gasket ring.
–  Slacken the lock ring with the wrench -T30101 -.
   Tightening torque: 110 Nm
–  Fit on the plug and insert the plug connection into the bracket on the flange.
–  Install cover.
–  Install rear seat bench → Body Work; Rep. Gr.72.
  S20-0249

Removing and installing suction jet pump for vehicles with four-wheel drive > < Check power consumption