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Removing and installing oil pump > < Removing and installing oil filler inlet with screw cap (for engine identification characters BCA)

Octavia Mk2

Removing and installing oil pan
Removing and installing oil pan
Special tools and workshop equipment required
t  Plug in unit -T10058- or -3249-
t  Sealant remover gasket stripper (bearing code GST, bearing article no. R 34402), manufacturer Retech s.r.o.
t  Cleaning agent and grease remover e.g. -D 009 401 04-
t  Silicone sealant -D 176 600 A1-
Removing
–  Remove the noise insulation.
–  Unscrew pre-exhaust pipe from exhaust manifold → Chapter.
–  Disconnect plug from oil level and oil temperature sender -G266-.
–  Release two fixing screws from the gearbox flange and the oil pan.
–  Drain engine oil.
For engines with identification characters BUD, CGGA
   
–  Screw out screws -arrows- and remove shield from gearbox housing.
Continued for all vehicles
–  Unscrew the sealed oil pan with silicone sealant.
–  Remove oil pan. Release oil pan if necessary by applying slight blows with a rubber-headed hammer.
  WARNING
Wear protective gloves and goggles when working with gasket remover and degreasing agent!
–  Clear sealing surface on cylinder block and on the oil pan from gasket residues with chemical sealant remover.
–  Degrease the sealing surfaces.
Install
  Note
t  Pay attention to the use by date on sealant.
t  The oil pan must be installed within 5 minutes after applying the silicone sealant.
t  The oil pan can be better and more securely installed if M6 threaded pins are inserted as guides in two locations on the cylinder block flange.
  N17-10136
–  Cut off nozzle tube at the front marking (Ø of nozzle approx. 3 mm).
–  Apply silicone sealant to the clean sealing surface of the oil pan, as shown in the illustration. Sealant bead must:
t  be 2...3 mm thick
t  run past the area around the bolt holes on the inside -arrows-
  Note
The sealant bead must not be thicker otherwise excess sealant may get into the oil pan and clog the strainer in the oil suction pipe.
–  Fit oil pan immediately and lightly tighten all oil pan screws.
–  Tighten oil pan screws to tightening torque: 13 Nm
–  Tighten up the bolts on the oil pan/gearbox to a torque of 45 Nm.
For engines with identification characters BUD, CGGA
  S13-0457
–  Position shield onto gearbox housing and tighten the fixing screws -arrows- to 40 Nm.
Continued for all vehicles
  Note
After installing the oil pan, allow the sealant to dry for about 30 minutes. Only then may engine oil be filled in.
  N17-10136

Removing and installing oil pump > < Removing and installing oil filler inlet with screw cap (for engine identification characters BCA)