ForTwo L3-1.0L (2009)
13
Check crimped connection to ensure that all wires are enclosed correctly.
Single-strand insulation must not be pinched otherwise contact corrosion can occur if the connection is penetrated by water.
Insulation and single-strand insulation must be positioned in the center and enclosed completely by the crimp tab and they must be able to take up
tensile force.
Correct crimp connection (A): The leads are enclosed correctly by the tab. Insulation and single-strand insulation are enclosed correctly by the
large tab. All parts can withstand the required tensile force.
Incorrect crimp connections (B, C): The single-strand insulation is not enclosed by the tab due to incorrect insertion when crimping. The crimped
area of the single-strand insulation is damaged because the wrong die set or wrong single-strand insulation was used.
14
Check crimped connection for correct length and distance of strands and insulation, as well as position and condition of seal.
Correct crimp connection (A): Insulation and leads are of the correct length in the tab. Correct distance between the single-strand insulation and
the end of the insulation.
Incorrect crimp connections (B, C): The single-strand insulation is damaged due to an insufficient distance between the seal and the end of the
insulation. Stripped strands are too long, single-strand insulation is therefore not crimped.
AR00.19-P-0100-05A Repairing cable harness by soldering
